AXITEC AXIstorage Li SH Series, Installation Instruction

Page 1: ...AXITEC Energy GmbH Co KG Otto Lilienthal Str 5 71034 Böblingen Germany 49 7031 6288 5173 www axitecsolar com Installation Instruction AXIstorage Li SH for SMA Sunny Boy Storage 3 7 5 0 6 0 ...

Page 2: ... PPE 9 1 7 Emergency instructions 9 1 7 1 Measures in case of fire 9 1 7 2 Measures after gases or liquids have escaped 9 1 7 3 Measures after electrical shock 9 2 Product description 10 2 1 Important information about the product 10 2 1 1 Conformity 10 2 2 Scope of delivery 11 2 3 Technical data 12 2 3 1 Performance features 12 2 3 2 Dimensions and weight of Energypack 12 2 3 3 Compatible inverte...

Page 3: ...1 3 5 Putting the AXIstorage Li SH system into operation 22 4 Repair 22 5 Decommissioning storage 22 5 1 Safety regulations 22 5 2 Storage conditions 23 5 2 1 Storage period 23 5 2 2 Physikcal conditions 23 5 2 3 Cleaning 23 6 Packing and transport 23 7 Disposal 24 8 Further directories 25 8 1 BMS Master DC DC converter and relay in AXIstorage Li SH 25 8 2 Assignment BMS master inverter interface ...

Page 4: ... 6 0 or Kostal PLENTICORE plus 1 1 2 Target group The installation instructions are intended exclusively for qualified electricians 1 1 3 Storage This manual is part of the battery For a safe installation the manual must be accessible to the installers Keep this manual near the battery Pass this manual on to the next owner of the battery CAUTION Risk of burns if you fail to adhere to the safety in...

Page 5: ...rious injury WARNING denotes a hazard with a medium degree of risk Failure to avoid exposure to it will result in death or serious injury CAUTION denotes a hazard with a low degree of risk Failure to avoid exposure to it will result in a minor injury ATTENTION indicates hazard concerning objects Failure to avoid exposure to it will result in damage to property Type and source of the danger states ...

Page 6: ...ries that are being charged Warning of flammable substances Hot surface warning Warning of hand injuries No access for persons who have pacemakers or implanted defibrillators Manual lifting prohibited General commandment sign Note additional information Adhere to instructions Use foot protection Use hand protection Do not dispose of batteries with household garbage Table 2 Explanation of the symbo...

Page 7: ...aximum of 6 Energypacks can be connected serially in the AXIstorage Li SH battery system In order to avoid dangers such as water pipe bursting the Energypack must be stored at least 15 cm above the floor Proper installation of the AXIstorage Li SH fire pump ensures that the active electrical components are at least 15 cm above the floor The AXIstorage Li SH battery system may only be used with Ene...

Page 8: ...acks are connected in series The electric shock can have thermal or muscle paralyzing effects The latter can lead to ventricular fibrillation cardiac arrest or respiratory paralysis or death Overload short circuit or arcing can cause a lithium ion fire with thermal runaway People can be hit by electrolyte or molten material In the event of fire there is a risk of suffocation due to lack of oxygen ...

Page 9: ... gases can cause respiratory problems Ventilate immediately or go out into the fresh air in more extreme cases call a doctor immediately Skin contact may cause skin irritation Wash skin thoroughly with soap and water Eye contact may cause irritation to the eyes Immediately rinse eyes thoroughly with water for 15 minutes then consult a doctor 1 7 3 Measures after electrical shock Ensure that the sy...

Page 10: ...ry system 2 1 1 Conformity The following standards laws and guidelines were taken into account during the development of the Energypack EU directive with CE labelling obligation Low Voltage Directive 2014 35 EU EMC Directive 2014 30 EU Legal requirements UN transport test lithium systems Standards and user guidelines DIN EN 60730 DIN EN 62619 ...

Page 11: ...kets power plugs C 2 PG connections D 1 Three hole cable bushing E 1 Single hole cable bushing F ATTENTION Not included with the system housing Installation instructions This can be downloaded at www axitecsolar com in the download area 3 to 6 Energypacks The number of Energypacks must be ordered separately depending on the selected performance and may only be installed put into operation by quali...

Page 12: ... x 423 mm Weight 107 kg 129 kg 151 kg 173 kg Discharge operating temperature 15 to 55 C 15 to 55 C 15 to 55 C 15 to 55 C Load operating temperature 0 to 45 C 0 to 45 C 0 to 45 C 0 to 45 C Storage temperature 20 to 60 C 20 to 60 C 20 to 60 C 20 to 60 C Battery chemistry Li Ion NMC Discharge depth 80 DOD in relation to nom capacity Full Cycles 5 000 or 3 000 for residual capacity of 60 or 80 2 3 2 D...

Page 13: ...air conditioned interiors Temperature 0 50 C Relative humidity 5 85 Height 0 2000 m above sea level Temperature Storage 20 60 C 2 4 Status und SOC Anzeige During operation 6 LED fields indicate the status and SOC of the battery system Status LED 10 Sekunden Erklärung green lights up unloading green flashing 0 5 s on and 1 s off ready Batterie relay energized waiting for charging or discharging gre...

Page 14: ...e the hood from the system housing base Carry the hood and base to the installation site individually The Energypacks should be transported to the installation site in their original packaging 3 2 2 Choice of installation site The battery system can be mounted upright on the floor It is recommended that the inverter is installed on the floor against a wall where it can be mounted centrally above t...

Page 15: ...om the battery system housing Unscrew 2 screws hexagon socket SW4 on the front underside Remove the cover from the base Position the base of the battery housing at the intended installation location and screw it on if necessary 3 3 Assembly 3 3 1 Installing AXIstorage Li SH Installation of Energypacks Safety Instructions CAUTION Risk of crushing due to improper installation Falling or improper ins...

Page 16: ...ndamaged and clean Perform a visual inspection Clean the contact points with a dry cloth if necessary The Energypack may only be inserted into the AXIstorage Li SH battery system provided for this purpose The power storage system is securely installed The main switch of the power storage system is off The Energypacks should have a similar voltage Inverter is not yet connected or switched off 1 Mak...

Page 17: ...es as shown in Figure 2 4 Screw the downholder to the right and left of the base of the system housing 5 Screw each Energypack with two screws M5 to the downholder grounding support For example refer to Figure 3 Figure 3 Energypacks fixed to the grounding support with 3 Energypacks with 4 Energypacks with 5 Energypacks with 6 Energypacks ...

Page 18: ...using the patch cables 7 connect the last battery module to the left RJ45 socket RJ45 B in the BMS master 3 3 2 Connect Energypacks next to each other in series WARNING Electric shock from live parts Touching live components may cause electrical shock which may create intense heat or paralyze muscles The latter can lead to ventricular fibrillation cardiac arrest or respiratory paralysis or death N...

Page 19: ...lack as well as PE yellow green through the left hole in the basic housing and fix them with the supplied PG screw connection NOTE Feed the cables first through the union nut of the PG gland and then through the outer housing 6 Lead the communication cable through the right hole and fix it with the supplied cable gland 3 3 3 Closing the housing of the battery system 1 Position the housing hood wit...

Page 20: ...and allows immediate access to the entire capacity 3 disconnect the inverter and switch off Hyperion 4 Install new modules See chapter 3 3 Installation 5 put the system into operation See chapter 3 4 3 3 5 Disposal measures Dispose of transport packaging for recycling in accordance with the statutory provisions It is recommended to keep not required parts patch cables dummy plugs screws together w...

Page 21: ... SB Storage to the AXIstorage Li SH 2 Connect the cables in the inverter according to the Sunny Boy Storage 3 7 5 0 6 0 operating instructions Chapter 6 5 Connecting battery communication cable yellow CAN H E white CAN L D orange Enable B blue GND C Chapter 6 1 2 Interior View Yellow green Grounding point for grounding the battery L Chap 6 8 DC connection Red A Black A It is recommended to use all...

Page 22: ...ect inverter from voltage Switch off the DC switch on the left side of the AXIstorage Li SH battery system Open the AXIstorage Li SH and unlock and disconnect both the patch cables and the power cables on the Energypacks Mask the power socket with insulating tape All current legal fire protection requirements must be met In case of doubt contact your local fire brigade and your insurance agency St...

Page 23: ... Transport 20 60 C Relative humidity 0 50 No more than 4 Energypacks may be stacked on top of each other Store Energypack at least 15 cm above the floor to reduce the risk of water damage 5 2 3 Cleaning Before storage remove dust and other deposits from the battery system Either by vacuuming and or with a damp cloth 6 Packing and transport The Energypack may only be shipped in suitable packaging t...

Page 24: ...substances may cause damage to health and the environment Please contact the manufacturer or the company commissioned by the manufacturer when the Energypack has reached the end of its service life The manufacturer shall send used batteries for recycling in accordance with their electrochemical system Valuable raw materials are recycled and hazardous substances are disposed of properly Returning t...

Page 25: ...ment BMS master inverter interface AXIstorage Li SH SMA Sunny Boy Storage 3 7 5 0 6 0 Pin assignment Pin strand colour BATx 1 CAN H E yellow 2 CAN L D white 3 RS485A n c n c 4 RS485B n c n c 5 GND C blue 6 Enable 12 V 10 mA B orange 7 Jumper RS485 n c n c 8 n c n c Default setting Table 5 Pin assignment of X2 for SMA SB Storage ...

Page 26: ...ith number of serial battery modules Energypack SOC 3 4 5 6 46 3 V 0 138 9 V 185 2 V 231 5 V 277 8 V 47 8 V 10 143 5 V 191 3 V 239 1 V 287 0 V 48 8 V 20 146 4 V 195 2 V 244 1 V 292 9 V 49 7 V 30 149 1 V 198 8 V 248 5 V 298 2 V 50 5 V 40 151 5 V 202 0 V 252 5 V 302 9 V 51 5 V 50 154 4 V 205 9 V 257 4 V 308 9 V 52 7 V 60 158 0 V 210 6 V 263 3 V 315 9 V 53 6 V 70 160 9 V 214 6 V 268 2 V 321 9 V 54 8 ...

Page 27: ...of warnings 12 Table 4 Overview LED status codes 13 Table 5 Pin assignment of X2 for SMA SB Storage 25 Table 6 OCV and SOC of the Energypack and the AXIstorage 26 8 7 List of figures Figure 1 Overall view of battery system 10 Figure 2 Insert 3 to 6 Energypacks 17 Figure 3 Energypacks fixed to the grounding support 17 Figure 4 Connect the Energypack to the BMS master using the patch cables 18 Figur...

Page 28: ...en Germany Tel 49 0 7031 6288 5186 energy axitecsolar com Product AXIstorage Li SH system housing Item no AY10469 identification Energypack modular battery Item no AY10468 compatible with SMA Sunny Boy Storage 3 7 5 0 6 0 Document Original installation instructions AXIstorage Li SH identification Version V210101EN based 1 01 State 29 01 2021 ...