AXITEC AXIstorage Li SH, Installation Instruction

Page 1: ...0 2 1 3 E N S e i t e 1 27 Installation Instruction AXIstorage Li SH AXITEC Energy GmbH Co KG Otto Lilienthal Str 5 DE 71034 Böblingen Tel 49 7031 6288 5173 Fax 49 7031 6288 5187 Web http www axitecsolar com ...

Page 2: ...tive equipment PPE 9 1 7 Emergency instructions 9 1 7 1 Measures in case of fire 9 1 7 2 Measures after gases or liquids have escaped 9 1 7 3 Measures afterelectrical shock 9 2 Product description 10 2 1 Importantinformation about the product 10 2 1 1 Conformity 10 2 2 Scope of delivery 11 2 3 Technical data 12 2 3 1 Performance features 12 2 3 2 Dimensions and weight of the Energypack 12 2 3 3 Co...

Page 3: ...torage 3 7 5 0 6 0 20 3 4 2 Kostal PLENTICORE plus 21 3 5 Putting the AXIstorage Li SH systeminto operation 23 4 Repair 23 5 Decommissioning storage 23 5 1 Introduction 23 5 1 1 Safety regulations 23 5 2 Storage connections 24 5 2 1 Storage period 24 5 2 2 Physikcal conditions 24 5 2 3 Cleaning 24 6 Packing and transport 24 7 Disposal 25 8 Further directories 26 8 1 Glossary 26 8 2 List of abbrevi...

Page 4: ... 0 6 0 or Kostal PLENTICOREplus 1 1 2 Target group The installationinstructionsare intendedexclusivelyforqualifiedelectricians 1 1 3 Storage Thismanual is part of the battery For a safe installation the manual mustbe accessible tothe installers Keepthismanual nearthe battery Passthismanual on to the nextownerof the battery CAUTION Risk of burns if you fail to adhere to the safety instructions Duri...

Page 5: ...n death or serious injury WARNING denotes a hazard with a medium degree of risk Failureto avoid exposure to itwill resultin death or serious injury CAUTION denotes a hazard with a lowdegree of risk Failureto avoid exposure to itwill resultin a minor injury ATTENTION indicates hazard concerningobjects Failureto avoid exposure to it will resultin damage to property Type and source of the danger stat...

Page 6: ...ical voltage Warningof dangers from batteries that are being charged Warningof flammablesubstances Hot surfacewarning Warningof hand injuries No access for persons who have pacemakers or implanted defibrillators Manual liftingprohibited General commandment sign Note additional information Adhere to instructions Use foot protection Use hand protection Do not disposeof batteries with household garba...

Page 7: ...verter A maximumof 6 Energypack can be connectedseriallyinthe AXIstorageLi SHbatterysystem In orderto avoiddangerssuchas water pipe bursting the Energypack mustbe storedatleast15 cm above the floor Properinstallationof the AXIstorage Li SHfire pumpensuresthatthe active electrical componentsare atleast15 cm above the floor The AXIstorage Li SH batterysystemmay onlybe usedwith Energypack onlybe used...

Page 8: ...ckwhen Energypack are connectedinseries The electricshockcan have thermal ormuscle paralyzingeffects The lattercanleadto ventricular fibrillation cardiacarrestorrespiratoryparalysis ordeath Overload shortcircuitorarcing can cause a lithium ionfirewiththermal runaway People canbe hit by electrolyteormoltenmaterial Inthe eventof fire there isariskof suffocationdue tolackof oxygenanda riskof poisonin...

Page 9: ...scaped Escapinggases can cause respiratoryproblems Ventilate immediatelyorgoout intothe freshair inmore extreme cases call adoctor immediately Skincontact may cause skinirritation Wash skinthoroughlywithsoapandwater Eye contact may cause irritationtothe eyes Immediatelyrinse eyesthoroughlywithwaterfor15 minutes thenconsultadoctor 1 7 3 Measures after electrical shock Ensure that the systemisat zer...

Page 10: ...of batterysystem 2 1 1 Conformity The followingstandards lawsandguidelineswere takenintoaccountduringthe developmentof the Energypack EU directive withCElabellingobligation Low Voltage Directive2014 35 EU EMC Directive 2014 30 EU Legal requirements UN transport test lithiumsystems Standardsand userguidelines DIN EN 60730 DIN EN 62619 ...

Page 11: ... M6x10 C 3 Dummy sockets power plugs D 2 PG connections E 1 Three hole cable bushing F 1 Single hole cable bushing G ATTENTION Not includedwiththe systemhousing Installationinstructions Thiscan be downloadedat www axitecsolar com inthe downloadarea 3 to 6 Energypack The numberof Energypack mustbe orderedseparatelydependingonthe selected performance andmayonlybe installed putintooperationbyqualifie...

Page 12: ...ight 107 kg 129 kg 151 kg 173 kg Discharge operating temperature 20 to 55 C 20 to 55 C 20 to 55 C 20 to 55 C Load operating temperature 0 to 45 C 0 to 45 C 0 to 45 C 0 to 45 C Storage temperature 20 to 50 C 20 to 50 C 20 to 50 C 20 to 50 C Battery chemistry Li IonNMC Discharge depth 83 DOD in relationto nom capacity Full Cycles 5 000 or 3 000 for residual capacityof 60 or 80 Table 3 Structure of w...

Page 13: ...45 socketswithCAN busconnectionformonitoringandcontrol of the Energypack by the higher level controller 1 RJ45 socketforconnectinga further Energypack 2 M6 threadsfor connectingthe grounding 2 3 5 Ambient conditions Operationexclusivelyinside buildings air conditionedandnonair conditionedinteriors Temperature 0 50 C Relative humidity 5 85 Height 0 2000 m above sealevel Temperature Storage 20 60 C ...

Page 14: ...stem housing 3 Remove the hoodfromthe systemhousingbase 4 Carry the hoodand base to the installationsite individually The Energypack shouldbe transportedtothe installationsite intheiroriginal packaging 3 2 2 Choice of intallation site The batterysystemcan be mounteduprightonthe floor It isrecommendedthatthe inverterbe installedonthe flooragainstawall where itcan be mounted centrallyabove the batte...

Page 15: ... the coverfromthe batterysystemhousing Unscrew2 screws hexagonsocket SW4 onthe frontunderside Remove the coverfromthe base Positionthe base of the batteryhousingatthe intendedinstallationlocation andscrew itonif necessary 3 3 Assembly 3 3 1 Installing AXIstorage Li SH Energypack einbauen Safety Instructions CAUTION Risk of crushing due to improper installation Fallingorimproperinsertionof the modu...

Page 16: ...e undamaged The contactpoints mustbe undamagedandclean Performa visual inspection Cleanthe contact pointswithadry cloth if necessary The Energypack may onlybe insertedintothe AXIstorage Li SHbatterysystemprovidedforthis purpose The powerstorage systemissecurelyinstalled The main switchof the powerstorage systemisoff The Energypack shouldhave a similarvoltage 1 Make sure that the DC disconnectorof ...

Page 17: ...re 2 Insert 3 to 6 Energypack 3 Screwthe downholdertothe rightand leftof the base of the systemhousing 4 Screweach Energypack withtwoscrews M6 to the downholder groundingsupport For example referto Figure 3 Figure 3 Energypack fixedto the grounding support with 3 Energypack with 4 Energypack with 5 Energypack with 6 Energypack ...

Page 18: ...rgypack to the BMS master usingthe patch cables 9 Plugthe terminatorintoX2 of the last Energypack 3 3 2 Connect Energypack next to each other in series WARNING Electricshockfrom live parts Touchinglive componentsmaycause electrical shock whichmaycreate intense heator paralyze muscles The lattercanleadto ventricularfibrillation cardiac arrest or respiratoryparalysis ordeath Nevertouchthe contacts ...

Page 19: ...e dummy socketsD supplied 5 Feedthe powercables redandblack aswell asPE yellow green throughthe left hole inthe basichousingandfix themwiththe suppliedPGscrew connection 6 Lead the communicationcable throughthe righthole andfix itwiththe suppliedcable gland 3 3 3 Closing the housing of the battery system 1 Positionthe housinghood withdisplay infrontof the housingbase andplugthe cable for the displ...

Page 20: ... 3 4 1 SMA Sunny Boy Storage 3 7 5 0 6 0 1 Feedthe DC powercable PEas well asthe communicationcable s throughthe respective PGscrewglandsintothe connectioncompartmentof the inverter Figure 6 Connecting the SMA SB Storage to the AXIstorage Li SH 2 Connectthe cablesinthe inverteraccordingtothe SunnyBoyStorage 3 7 5 0 6 0 operatinginstructions Chapter 6 5 Connecting battery communication cable yellow...

Page 21: ...the BMS master green plugat top left Yellowwire mustbe re pinnedfromPIN1toPIN3 RS485 White wire mustbe re pinnedfromPIN2toPIN4 RS485 PIN7 andPIN8 mustbe bridgedtoactivate the RS485 communication PlugX2 back intoBMS master 2 Preparation Groundthe AXIstorage Li SH housing PE Yellow green Connect to grounding rail Figure 7 Connecting the PLENTICORE plus to the AXIstorage Li SH 3 Feedthe communication...

Page 22: ...ication cable white RS485B yellow RS485A black GND 0V red wake up_Bat Figure 8 Connection ofthe PLENTICOREplus communication cable 5 Shutthe inverterdown 6 EstablishDCconnection Attach Sunclix plugaccordingly Red DC3 Black DC3 Figure 9 Connection ofthe PLENTICOREplus DCconnection 7 Checkall electrical connections 8 Close the housingof the inverter ...

Page 23: ...the leftside of the AXIstorage Li SHbattery system Openthe AXIstorage Li SH and unlockanddisconnectboththe patch cablesandthe powercableson the Energypack Energypack Mask the powersocketwithinsulatingtape WARNING Health hazard due to deep discharging Aftermore thansix monthsof storage the batterycellscanbe deeplydischarged Thiscanleadto chemical reactionswithinthe cells whichresultinthe developmen...

Page 24: ...orage 10 50 C Transport 20 60 C Relative humidity 0 50 No more than4 Energypack may be stackedon topof eachother Store Energypack at least15 cm above the floorto reduce the riskof waterdamage 5 2 3 Cleaning Before storage remove dustandotherdepositsfromthe batterysystem Eitherbyvacuuming and orwitha damp cloth 6 Packing and transport The Energypack may onlybe shippedinsuitablepackagingthatislabell...

Page 25: ...hazardoussubstancesmaycause damage to healthandthe environment Please contactthe manufacturerorthe companycommissionedbythe manufacturer whenthe Energypack has reachedthe endof itsservice life The manufacturershall sendusedbatteriesforrecyclinginaccordance withtheirelectrochemical system Valuablerawmaterialsare recycledandhazardoussubstancesare disposedof properly Returningthese materialsmakesaval...

Page 26: ...ons Term Definition BMS Batterie Management System PPE Personal protective equipment CHP Combined heat andpower 8 3 List of tables Table 1 Warnings 5 Table 2 Explanation of the symbols used 6 Table 3 Structure of warnings 12 8 4 List of figures Figure 1 Overall view of battery system 10 Figure 2 Insert 3 to 6 Energypack 17 Figure 3 Energypack fixed to the grounding support 17 Figure 4 Connect the ...

Page 27: ...34 Böblingen Germany Tel 49 0 7031 6288 5186 energy axitecsolar com Product AXIstorage Li SH systemhousing Itemno AY10469 identification Energypack modularbattery Itemno AY10468 Countryof Origin Germany Symbol CE Document Original installationinstructions AXIstorage Li SH identification Version V200205EN based1 01 Stand 06 02 2020 ...