AXITEC AXIstorage Li SV1, Installation Instruction

Page 1: ...AXITEC Energy GmbH Co KG Otto Lilienthal Str 5 71034 Böblingen Germany 49 7031 6288 5173 www axitecsolar com Installation Instruction AXIstorage Li SV1 ...

Page 2: ...t Introduction 6 2 2 Specifications 7 2 2 1 System parameter 7 2 2 2 Battery Module Energypack SV1 8 2 2 3 Control Module BMS SV1 internal power supply 9 LED Indicators Instructions 10 Definition of RJ45 Port Pin 12 2 3 System Diagram 12 3 INSTALLATION 13 3 1 Required Tools 13 3 2 Safety Gear 13 3 3 System Working Environment Checking 14 3 3 1 Cleaning 14 3 3 2 Ventilation 14 3 3 3 Fire extinguish...

Page 3: ... 5 2 Cables 22 3 5 3 Switching on the System 23 3 5 4 Switching the System off 24 4 SYSTEM DEBUG 25 5 MAINTENANCE 26 5 1 Trouble Shooting 26 5 2 Replacement of main components 27 5 2 1 Replacement of Battery Module 27 5 2 2 Replacement of Control Module BMS 29 5 3 Battery Maintenance 30 6 REMARKS 31 7 SHIPMENT 31 ANNEX 1 INSTALLATION AND SYSTEM TURN ON PROGRESS LIST 32 ANNEX 2 SYSTEM TURN OFF PROG...

Page 4: ...or work may cause injury or death to the operator or a third party damage to the system hardware and other properties belonging to the operator or a third party Skills of Qualified Personnel Qualified personnel must have the following skills training in the installation and commissioning of the electrical system as well as for dealing with hazards knowledge of this manual and other related documen...

Page 5: ...O not pull out the connectors while the system is working De energize from all power sources and verify that there is no voltage Caution Risk of battery system failure or life cycle reduction Symbol in label Read the product and operation manual before operating the battery system Symbol in label General warning Symbol in label Warning electric shock Symbol in label Warning against flammable subst...

Page 6: ...el Recycle label Symbol in label Label for Waste Electrical and Electronic Equipment WEEE Directive 2012 19 EU Symbol in label Symbol of CE conformity Symbol in label The certificate label for Safety by TÜV SÜD Symbol in label The certificate label for Safety by TÜV Rheinland Symbol in label The certificate label for Safety by TÜV Rheinland ...

Page 7: ...ction which further leads to a cycle life reduction as well as it will affect the warranty terms Warning For battery installation the installer shall refer to NFPA70 or similar local installation standard for operation Caution Improper settings or maintenance can permanently damage the battery Caution Incorrect inverter parameters will lead to a further faulty damaged battery Reminding 1 It is ver...

Page 8: ...The Battery system must be well grounded and the resistance must be less than 100mΩ 6 Please ensured the electrical parameters of the battery system are compatible to the related equipment 7 Keep the battery away from water and fire 1 3 While Using 1 If the battery system needs to be moved or repaired the power must be cut off and the battery is completely shut down 2 It is prohibited to connect t...

Page 9: ...lithium iron phosphate batteries which is a new energy storage product of Axitec It can be used to provide reliable power for various types of equipment and systems AXIstorage Li SV1 is especially suitable for those application which require high power output limited installation space restricted load bearing and long cycle life ...

Page 10: ...arge Current Amps Max 15s 40 Battery System Discharge Lower Voltage Vdc 130 5 174 217 5 261 304 5 Battery System Discharge Current Amps Standard 14 8 Battery System Discharge Current Amps Normal 37 Battery System Discharge Current Amps Max 15s 40 Short circuit rating Amps 4000 Efficiency 96 Depth of Discharge 95 Dimension W D H mm 600 380 700 600 380 870 600 380 1040 600 380 1210 600 380 1380 Comm...

Page 11: ...Module Capacity kWh 3 552 Battery Module Voltage Vdc 48 Battery Module Capacity Ah 74 Battery Module Serial Cell Quantity pcs 15 Battery Cell Voltage Vdc 3 2 Battery Cell Capacity AH 37 Dimension W D H mm 600 380 170 Weight kg 36 Operation Temperature 0 50 Storage Temperature 20 60 Transport Certificate UN38 3 ...

Page 12: ...s activates the LED panel for 20sec Long Press more than 5sec When status LED is fast flashing blue release the button then the baud rate of RS485 is 115200 When status LED is fast flashing orange release the button then the baud rate of RS485 is 9600 Status 2 colors blue and orange Refer to LED Indicators Instructions ...

Page 13: ...n 5 1 Black start success Blue fast flashing Off Black start failure Orange fast flashing Off See trouble shooting steps in section 5 1 Communication Lost or BMS error Orange solid Indicate SOC blue solid See trouble shooting steps in section 5 1 Idle Blue slow flashing Indicate SOC blue solid Charge Blue solid Indicate SOC blue solid Floating charge Blue solid All flashing horse race lamp Dischar...

Page 14: ...sec until the buzzer rings to turn on the controller Black start function when the system is switched on and the relay is OFF press more than 10sec and the relay will turn on for 10 min without communication depending on conditions WiFi Wireless maximum output power 20dBm Operating frequency 2412 2472MHz Gain of antenna Max 3dBi Modulation system DBPSK DQPSK CCK DSSS BPSK QPSK 16QAM 64QAM OFDM Mod...

Page 15: ...otocol for communication between battery system and inverter CAN Communication Terminal RJ45 port follow CAN protocol for communication between battery system and inverter RS232 Communication Terminal RJ45 port for manufacturer or professional engineer for debugging or service Definition of RJ45 Port Pin No CAN RS485 RS232 1 2 GND 3 TX 4 CANH 5 CANL 6 RX 7 RS485A 8 RS485B 2 3 System Diagram ...

Page 16: ...ve Piece 600VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shocks or short circuits If insulated tools are not available cover the entire exposed metal surfaces except their tips with available insulated alternatives insulating tape 3 2 Safety Gear It is recommended to wear the following safety gear when dealing with the battery pack Insulated gloves Safety goggles...

Page 17: ...system or heating system should be installed 3 3 3 Fire extinguisher System It must be equipped with fire extinguisher system for safety purpose The fire extinguisher system needs to be regularly checked to be in normal condition Refer to the using and maintenance requirements and please follow the local fire equipment guidance 3 3 4 Grounding System Before installing the battery make sure the gro...

Page 18: ...sed in water The battery base cannot be placed in rain or other water sources As a suggestion the base s height shall be 300mm above the ground C The basement must bear the weight of whole battery system 130 300kg D The AXIstorage Li SV1 system must be installed on fixed ground 3 4 4 Packing list BMS SV1 Battery Controller Item Description Set 1 BMS SV1 Battery Controller 1 2 AXIstorage Li SV1 bas...

Page 19: ...ombined use with the 571 5mm mounting rail for up to 7 modules installation see installation picture below 2 ENERGYPACK LI SV1 Battery Module 1 Energypack LI SV1 battery module 1 2 EPE foam 2 No additional kits needed for AXIstorage Li SV1 installation 3 4 5 Mounting and installation of the base The base must be fixed installed on the basement with 4pcs M8 80 foundation bolts Battery rack basement...

Page 20: ...the red marked edgings on both sides Caution If hands are under this red marked side hands will get hurt Danger when the battery is connected together with the base the internal sockets still have high voltage DC power from serial connected battery modules battery module can t be turned off ...

Page 21: ...18 V220308 3 4 7 Installation of the metal mounting rails In the control module s package there are 2pcs short and 2pcs long metal mounting rails Fix these metal mounting rails at both back side corners ...

Page 22: ...19 V220308 ...

Page 23: ...20 V220308 3 4 8 Locking of the control Module s fix screw on left and right side ...

Page 24: ...versed connection of the battery system s positive and negative port Caution Wrong communication cables connection will cause a battery system failure 3 5 1 Grounding The AXIstorage Li SV1 has three grounding points where the grounding cable can be connected above the right side of top metal mounting rail screw or beside both sides of the screw in the base Connect the grounding cable to one of the...

Page 25: ... the power cables water proof connectors are used To disconnect a special tool is required Do not pull out directly Note For communication cable use RJ45 connector and water proof cover M19 RJ45 matched with controller connection port ...

Page 26: ...for at least 5 seconds or until the buzzer rings The battery takes 10 30s for self checking If the inverter is turned on by AC or PV source then most inverters can setup communication with the BMS automatically In this case the BMS will close its relay and the system is ready for work If the inverter needs battery power to turn on then check the LED of the battery it shall be Status Orange solid S...

Page 27: ...SOC calibration purpose Caution it is suggested to fully charge the whole Battery Energy Storage System BESS first after the installation or after long time storage without charging Depending on the SOC level there will be a regularly 3 month full charge requested during continuous operation as well It will be handled automatically by the communication between BESS and the external device 3 5 4 Sw...

Page 28: ...e turning on the whole BESS turning on the load is not allowed Remark Except the BESS if other equipment has its own system turn on steps follow the operation manual Working together with inverter 1 Check the communication cable s connection and make sure the cable order on battery and inverter side are matched All undefined pins are suggested to be empty 2 Check the baud rate of the inverter The ...

Page 29: ...to change the base 2 After turned on status LED is slowly flashing orange Others are off Self checking failure DC side has a voltage but the voltage difference with the battery system is higher than 20V Make sure there is no DC voltage or set correct DC voltage before press start button Then follow turn on process BMS internal failure Use debug tool to further analysis or change the controller mod...

Page 30: ...oller module 8 Other failure Cell failure or electrical board failure Failure needs debug tool for further debugging If you can t find out failure point or can t check please contact distributor or Axitec Once a certain failure is detected following the trouble shooting steps shut down the battery string first before replacement to avoid further over discharge to the system due to self consumption...

Page 31: ...C power from serial connected battery modules battery module can t be turned off Handle above the red marked edgings on both sides of the battery modules and control module BMS Caution If hands are under this red marked side hands will get hurt Warning A single battery module weights 35kg Without handling tools at least 2 persons are needed to handle it 5 2 1 6 Pile up the new battery module And p...

Page 32: ... 3 Dismantle the control Module s fix screw on the left and right side and dismantle the fix metal mounting rails 5 2 2 4 Remove the control module Danger when battery is connected together with the base the internal sockets still have high voltage DC power from serial connected battery modules battery module can t be turned off 5 2 2 5 Pile up the new control module 5 2 2 6 Install back the contr...

Page 33: ...system has not been fully charged for a long time Solution every 3 months the system should do the balancing maintenance charge to full Normally this will be done automatically by the communication between system and external device 5 3 5 Output Relay Inspection Periodical Maintenance Under low load conditions low current control the output relay OFF and ON to hear if the relay has a click voice T...

Page 34: ...n Capacity expansion A new battery module can be added onto an existing system at any time Please make sure the existing system is fully charged before adding a new module In a serial connected system the new module has a higher SOH but it will follow the system s worst module to perform 7 Shipment Battery modules will be pre charged to 100 SOC or according to customer requirement before shipment ...

Page 35: ...attery system is fixed Refer to chapter 3 4 6 6 Control Module BMS and Battery Modules are installed well Refer to chapter 3 4 7 7 Connect D and D between BMS and inverter PCS or confluence cabinet Refer to chapter 3 5 2 8 Connect the grounding cable Refer to chapter 3 5 1 9 Double check if every power cable communication cable grounding cable is installed well Refer to chapter 3 5 2 and 3 5 1 10 ...

Page 36: ...verter s control panel Refer to chapter 3 5 4 2 Turn off the switch between inverter and this battery string AXIstorage Li SV1 or turn off the power switch of inverter to make sure no current flows through this battery string Refer to chapter 3 5 4 3 Turn off the Power Switch of the BMS Refer to chapter 3 5 4 ...