AXITEC AXIstorage Li SV2, Installation Instruction

Page 1: ...AXITEC Energy GmbH Co KG Otto Lilienthal Str 5 71034 Böblingen Germany 49 7031 6288 5173 www axitecsolar com Installation Instruction AXIstorage Li SV2 ...

Page 2: ... System Diagram 12 3 INSTALLATION 13 3 1 Required Tools 13 3 2 Safety Gear 13 3 3 System Working Environment Checking 14 3 3 1 Cleaning 14 3 3 2 Ventilation 14 3 3 3 Fire extinguisher System 14 3 3 4 Grounding System 14 3 3 5 Clearance 14 3 4 Handling and placement 14 3 4 1 Handling and placement of the battery modules 14 3 4 2 Handling and placement of the base 15 3 4 3 Selection of installation ...

Page 3: ...eplacement of main components 29 5 2 1 Replacement of Battery Module 29 5 2 2 Replacement of Control Module BMS 31 5 3 Battery Maintenance 32 6 REMARKS 33 7 SHIPMENT 33 ANNEX 1 INSTALLATION AND SYSTEM TURN ON PROGRESS LIST 34 ANNEX 2 SYSTEM TURN OFF PROGRESS LIST 35 ...

Page 4: ...or work may cause injury or death to the operator or a third party damage to the system hardware and other properties belonging to the operator or a third party Skills of Qualified Personnel Qualified personnel must have the following skills training in the installation and commissioning of the electrical system as well as for dealing with hazards knowledge of this manual and other related documen...

Page 5: ...O not pull out the connectors while the system is working De energize from all power sources and verify that there is no voltage Caution Risk of battery system failure or life cycle reduction Symbol in label Read the product and operation manual before operating the battery system Symbol in label General warning Symbol in label Warning electric shock Symbol in label Warning against flammable subst...

Page 6: ...el Recycle label Symbol in label Label for Waste Electrical and Electronic Equipment WEEE Directive 2012 19 EU Symbol in label Symbol of CE conformity Symbol in label The certificate label for Safety by TÜV SÜD Symbol in label The certificate label for Safety by TÜV Rheinland Symbol in label The certificate label for Safety by TÜV Rheinland ...

Page 7: ...ction which further leads to a cycle life reduction as well as it will affect the warranty terms Warning For battery installation the installer shall refer to NFPA70 or similar local installation standard for operation Caution Improper settings or maintenance can permanently damage the battery Caution Incorrect inverter parameters will lead to a further faulty damaged battery Reminding 1 It is ver...

Page 8: ...The Battery system must be well grounded and the resistance must be less than 100mΩ 6 Please ensured the electrical parameters of the battery system are compatible to the related equipment 7 Keep the battery away from water and fire 1 3 While Using 1 If the battery system needs to be moved or repaired the power must be cut off and the battery is completely shut down 2 It is prohibited to connect t...

Page 9: ...lithium iron phosphate batteries which is a new energy storage product of Axitec It can be used to provide reliable power for various types of equipment and systems AXIstorage Li SV2 is especially suitable for those application which require high power output limited installation space restricted load bearing and long cycle life ...

Page 10: ...y System Charge Current Amps Max 15s 40 Battery System Discharge Lower Voltage Vdc 174 261 348 Battery System Discharge Current Amps Standard 7 4 Battery System Discharge Current Amps Normal 18 5 Battery System Discharge Current Amps Max 15s 40 Short circuit rating Amps 4000 Efficiency 96 Depth of Discharge 90 Dimension W D H mm 450 296 822 450 296 1118 450 296 1414 Communication CANBUS Modbus RTU...

Page 11: ...Module Capacity kWh 3 552 Battery Module Voltage Vdc 96 Battery Module Capacity Ah 37 Battery Module Serial Cell Quantity pcs 30 Battery Cell Voltage Vdc 3 2 Battery Cell Capacity AH 37 Dimension W D H mm 450 296 296 Weight kg 35 Operation Temperature 0 50 Storage Temperature 20 60 Transfer Certificate UN38 3 ...

Page 12: ...s activates the LED panel for 20sec Long Press more than 5sec When status LED is fast flashing blue release the button then the baud rate of RS485 is 115200 When status LED is fast flashing orange release the button then the baud rate of RS485 is 9600 Status 2 colors blue and orange Refer to LED Indicators Instructions ...

Page 13: ...success Blue fast flashing Off Black start failure Orange fast flashing Off See trouble shooting steps in section 5 1 Communication Lost or BMS error Orange solid Indicate SOC blue solid See trouble shooting steps in section 5 1 Idle Blue slow flashing Indicate SOC blue solid Charge Blue solid Indicate SOC blue solid Floating charge Blue solid All flashing horse race lamp Discharge Blue flashing I...

Page 14: ... more than 5sec until the buzzer rings to turn on the controller Black start function when the system is switched on and the relay is OFF press more than 10sec and the relay will turn on for 10 min without communication depending on conditions WiFi Wireless maximum output power 20dBm Operating frequency 2412 2472MHz Gain of antenna Max 3dBi Modulation system DBPSK DQPSK CCK DSSS BPSK QPSK 16QAM 64...

Page 15: ...RJ45 port follow MODBUS 485 protocol for communication between battery system and inverter CAN Communication Terminal RJ45 port follow CAN protocol for communication between battery system and inverter RS232 Communication Terminal RJ45 port for manufacturer or professional engineer for debugging or service Definition of RJ45 Port Pin No CAN RS485 RS232 1 2 GND 3 TX 4 CANH 5 CANL 6 RX 7 RS485A 8 RS...

Page 16: ...ve Piece 600VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shocks or short circuits If insulated tools are not available cover the entire exposed metal surfaces except their tips with available insulated alternatives insulating tape 3 2 Safety Gear It is recommended to wear the following safety gear when dealing with the battery pack Insulated gloves Safety goggles...

Page 17: ...stem or heating system should be installed 3 3 3 Fire extinguisher System It must be equipped with fire extinguisher system for safety purpose The fire extinguisher system needs to be regularly checked to be in normal condition Refer to the using and maintenance requirements and please follow the local fire equipment guidance 3 3 4 Grounding System Before installing the battery make sure the groun...

Page 18: ...tem must not be immersed in water The battery base cannot be placed in rain or other water sources As a suggestion the base s height shall be 300mm above the ground C The basement must bear the weight of whole battery system 130 300kg D The AXIstorage Li SV2 system must be installed on fixed ground 3 4 4 Packing list BMS SV2 Battery Controller Item Description Set 1 BMS SV2 Battery Controller 1 2 ...

Page 19: ... In combined use with the 660mm mounting rail for up to 4 modules installation see installation pictures below 2 Energypack SV2 Battery Module 1 Energypack SV2 battery module 1 2 EPE foam 2 No additional kits needed for AXIstorage Li SV2 installation 3 4 5 Mounting and installation of the base The base must be fixed installed on the basement with 4pcs M8 80 foundation bolts Battery rack basement h...

Page 20: ...the red marked edgings on both sides Caution If hands are under this red marked side hands will get hurt Danger when the battery is connected together with the base the internal sockets still have high voltage DC power from serial connected battery modules battery module can t be turned off ...

Page 21: ...18 V220419 3 4 7 Installation of the metal mounting rails In the control module s package there are 2pcs short and 2pcs long metal mounting rails Fix these metal mounting rails at both back side corners ...

Page 22: ...19 V220419 ...

Page 23: ... DC system Make sure the grounding is fixed and reliable Danger All the plugs and sockets of the power cables must be not reverse connected Otherwise it will cause personal injury Danger No short circuit or reversed connection of the battery system s positive and negative port Caution Wrong communication cables connection will cause a battery system failure ...

Page 24: ...here the grounding cable can be connected above the right side of top metal mounting rail screw or beside both sides of the screw in the base Connect the grounding cable to one of these grounding points Grounding cable must 10AWG The cable shall be copper with yellow green color ...

Page 25: ... the power cables water proof connectors are used To disconnect a special tool is required Do not pull out directly Note For communication cable use RJ45 connector and water proof cover M19 RJ45 matched with controller connection port ...

Page 26: ...en configuring the inverter select the Force H2 storage from Pylontech The inverters listed in the table below are compatible with the AXIstorage Li SV2 Brand Inverter Type Firmware Version Sungrow SH5 0 6 0 8 0 10RT SAPPHIRE H_V11_V01_A GoodWe EH ET series V14 Growatt SPH10000TL3 V410 Solis RHI 3P HVES 5G series 4002E Ingeteam Power Technology ISS 1Play 3TL 6TL ABH1002AA ABH1003_Q disp ISS 1Play ...

Page 27: ...nverter is turned on by AC or PV source then most inverters can setup communication with the BMS automatically In this case the BMS will close its relay and the system is ready for work If the inverter needs battery power to turn on then check the LED of the battery it shall be Status Orange solid SOC blue solid In this case press the Start button for at least 10s till the Status lights blue and f...

Page 28: ...egularly 3 month full charge requested during continuous operation as well It will be handled automatically by the communication between BESS and the external device 3 8 Switching the System off When a failure occurs or before service you must turn the battery storage system off 1 Turn off the inverter or power supply on the DC side 2 Turn off the switch between PCS and battery system 3 Turn off t...

Page 29: ...r monitoring of the system status and further information in case of problems online registration of the storage system is recommended A WLAN connection must be available for this Monitoring is possible both with the computer https home solarmanpv com login and with the smartphone SOLARMAN Smart App ...

Page 30: ...n on steps follow the operation manual Working together with inverter 1 Check the communication cable s connection and make sure the cable order on battery and inverter side are matched All undefined pins are suggested to be empty 2 Check the baud rate of the inverter The default of battery CAN is 500kbps MODBUS 485 is 9600bps If necessary change the baud rate of RS485 3 Check the terminal resista...

Page 31: ...to change the base 2 After turned on status LED is slowly flashing orange Others are off Self checking failure DC side has a voltage but the voltage difference with the battery system is higher than 20V Make sure there is no DC voltage or set correct DC voltage before press start button Then follow turn on process BMS internal failure Use debug tool to further analysis or change the controller mod...

Page 32: ...oller module 8 Other failure Cell failure or electrical board failure Failure needs debug tool for further debugging If you can t find out failure point or can t check please contact distributor or Axitec Once a certain failure is detected following the trouble shooting steps shut down the battery string first before replacement to avoid further over discharge to the system due to self consumption...

Page 33: ...ed off Handle above the red marked edgings on both sides of the battery modules and control module BMS Caution If hands are under this red marked side hands will get hurt Warning A single battery module weights 35kg Without handling tools at least 2 persons are needed to handle it 5 2 1 6 Pile up the new battery module And pile up the battery modules and control module again 5 2 1 7 Install back t...

Page 34: ... dismantle the fix metal mounting rails 5 2 2 4 Remove the control module Danger when battery is connected together with the base the internal sockets still have high voltage DC power from serial connected battery modules battery module can t be turned off 5 2 2 5 Pile up the new control module 5 2 2 6 Install back the control Module s fix screw on left and right side And Install back the fix meta...

Page 35: ...tem has not been fully charged for a long time Solution every 3 months the system should do the balancing maintenance charge to full Normally this will be done automatically by the communication between system and external device 5 3 5 Output Relay Inspection Periodical Maintenance Under low load conditions low current control the output relay OFF and ON to hear the relay if there is a click voice...

Page 36: ...n Capacity expansion A new battery module can be added onto an existing system at any time Please make sure the existing system is fully charged before adding a new module In a serial connected system the new module has a higher SOH but it will follow the system s worst module to perform 7 Shipment Battery modules will be pre charged to 100 SOC or according to customer requirement before shipment ...

Page 37: ...attery system is fixed Refer to chapter 3 4 6 6 Control Module BMS and Battery Modules are installed well Refer to chapter 3 4 7 7 Connect D and D between BMS and inverter PCS or confluence cabinet Refer to chapter 3 5 2 8 Connect the grounding cable Refer to chapter 3 5 1 9 Double check if every power cable communication cable grounding cable is installed well Refer to chapter 3 5 2 and 3 5 1 10 ...

Page 38: ...verter s control panel Refer to chapter 3 5 4 2 Turn off the switch between inverter and this battery string AXIstorage Li SV2 or turn off the power switch of inverter to make sure no current flows through this battery string Refer to chapter 3 5 4 3 Turn off the Power Switch of the BMS Refer to chapter 3 5 4 ...