Axminster Trade AT200SM, Manual

Page 1: ...AT200SM Spindle Moulder Code 501209 Original Instructions AT M 26 03 2020 BOOK REF 104626 BOOKVERSION 2 ...

Page 2: ...procedures when using this machine Fully read manual and safety instructions before use Eye protection should be worn Ear protection should be worn HAZARD Dust mask should be worn Cert No MX5110A Axminster Tools Machinery Ltd Axminster Devon EX13 5PH UK axminster co uk Type Spindle Moulder Model AT200SM and conforms to the machinery example for which the EC Type Examination Certificate No BM 50314...

Page 3: ...th Washers M8 Thread E3 1 No Guide Roller Assembly E4 1 No Anti Kickback Assembly E5 Mitre FenceWork Clamp Assembly F 1 No 10mm Allen Key and 4mm Double Ended Allen Key Spindle Preset Stop Pin Assembly 1 No Spindle Preset Stop Pin 90 to 5 G 1 No Instruction Manual Optional Accessories Quantity Item Part ExtensionTable Assembly B Code 950505 1 No Extension Table B1 1 No Extension Table Fence Adjust...

Page 4: ...What s Included 4 D D3 C3 D1 E4 E5 E1 E2 E3 C2 A C1 D2 F A1 G ...

Page 5: ...Optional Accessories 5 Code 340195 Code 950506 Code 950505 B4 B6 B2 B7 B3 B1 B5 ...

Page 6: ...ot use 230V a c powered tools anywhere within a site area that is flooded Keep machine clean Leave machine unplugged until work is about to commence Always disconnect by pulling on the plug body and not the cable Carry out a final check e g check the cutting tool is securely tightened in the machine and the correct speed and function set Ensure you are comfortable before you start work balanced no...

Page 7: ...ces before you start the machine Remove all loose clothing and enclose long hair Before operating the machine remove tie rings watches other jewellery and roll up sleeves above elbows Wear safety shoes never wear leisure shoes or sandals Always wear the approved working outfit Do not wear gloves while operating the machine For the safe handling of cutting tools wear work gloves Control the stoppin...

Page 8: ...exposed nails etc but leave the machine sitting on its pallet Remove the protective grease film that is coating all the unpainted parts of the machine Fig 01 02 03 04 SupportTable Assembly Spindle Guard Assembly C3 C2 C1 T Slot Fig 05 1 Raise the spindle to its maximum height by unlocking the spindle moulder s rise fall locking handle A and turning the operating wheel B clockwise Re lock the spind...

Page 9: ...Assembly 9 Guide Assembly Fig 07 08 09 D2 T Slot Threaded holes E2 E3 E4 E5 Continues Over Fig 10 11 12 13 E1 Fig 06 Cap head bolts washer D3 ...

Page 10: ...19 20 21 1 Line up the pivot arm mounting bracket B6 with the four threaded holes to the side of the spindle moulder A and secure in place with four bolts and washers provided see fig 18 19 20 21 B6 A Threaded holes 2 Pull out the extension table support arm B6 and introduce the support rod B7 through the hole on the support arm B6 and secure in place using the nuts and washers see fig 22 23 ...

Page 11: ... support arm B6 insert the machined slots in the extension table B1 over the pins B4 Locate the two lift shift handles B3 insert them through the holes in the table B1 into the threaded holes in the steel plate B4 see fig 26 27 28 Fig 22 23 B6 B7 Hole Nuts washers Fig 24 25 T Slot B4 B5 Fig 26 27 28 Machined slot Pin B6 B1 B3 Continues Over ...

Page 12: ... level on the extension table B1 and using two spanners adjust nuts on the support rod B7 until the extension table is level 8 Lift up the left 90 stop see fig 34 lower the fence B2 down onto the extension table B1 making sure the PIN beneath the fence engages into the hole on top of the extension table B1 Push the fence up against the 90 stop see fig 35 36 9 Slide the fence clamping bracket B2 ov...

Page 13: ... 38 Spindle Preset Stop Pin 90 to 5 Follow the instructions below to assemble the spindle stop assembly G Step 1 Fig 39 Step 2 Fig 40 G Step 3 Fig 41 Step 4 Fig 42 G Pin Hole Step 5 Fig 43 Access panel Replace access panel ...

Page 14: ...ccess door Pivot arm mounting holes for extension table assembly Sliding table Spindle tilt operating handle 100mm Dust extraction outlet Sliding table handle Work table Fence with adjustable fingers Anti kickback assembly Guide roller assembly Sliding table height assembly Sliding table locking knob Pull out the knob and twist ...

Page 15: ... Reversing selector switch Mitre fence work clamp assembly Spindle tilt operating wheel Spindle preset stop pin set at 90 degrees Spindle preset stop pin set at 05 degrees Fully adjustable fences A with adjustable fingers B Spindle at 45 degrees Spindle at 90 degrees Spindle at 05 degrees A B ...

Page 16: ...p Anti kickback height clamp Optional power feed mounting holes Guide roller height clamp Guide roller clamp Spindle guard clamp Fence adjusting knob 100mm Dust extraction outlet Rear access panel Spindle preset stop bolt 90 to 5 16 AMP socket Spindle height scale Spindle height control wheel Spindle speed digital display Spindle tilt clamping handle ...

Page 17: ... A Spindle rise fall locking handle B Spindle height scale C 16 AMP socket for optional AF32 power feed assembly D Spindle tilt clamp illustration Spindle rise and fall illustration Spindle height scale Spindle tilt scale Spindle speed digital display Lock Un Lock C D A B ...

Page 18: ...cription 18 Extension table fence 90 stop Extension table Pivot arm Extension table support rod Telescopic fence extension Fence 90 stop Extension table fence Distance stop assembly Spindle Moulder with ExtensionTable Fitted ...

Page 19: ... fence set to 45 Extension table angle scale Distance stop assembly magnifying glass A Clamp B Telescopic extension assembly Main table height adjusting nuts A Sliding table height adjusting nuts B Table clearance adjusting nut C A A C B 45 ...

Page 20: ... use of some form of lifting device hoist engine crane etc before you attempt to lift or move this machine 218kg Setting the Fence The fence is a two piece adjusting system Each fence is independently adjustable to compensate for different cutting thicknesses Make sure the fence is square to the work surface place a 90 square up against the fence and check it is perpendicular to the work surface I...

Page 21: ... freely without fouling the inside of the guard and that the guard is clamped firmly in place Adjusting the Feeder Roller Ant Kickback Assembly Levelling the SlidingTable Loosen the feeder roller clamp handle a and move the feeder roller to the centre of the work piece retighten the handle Undo the anti kickback clamp handle b and move the assem bly near the work piece retighten the handle Raise t...

Page 22: ...locking the rise fall locking handle A turning the spindle moulder rise fall handle B clockwise then lock in place see fig 55 56 Using a 19mm spanner remove the bolt clamping block C spacing collar s D and clamping washer E and place them safely aside remove the cutter block see fig 57 Check the new cutter block for damage sharpness etc Fit the new cutter block on the arbor as low as possible see ...

Page 23: ...r with spacing collars Tighten the arbor cap head screw securely Don t use a wrench extension or a hammer to tighten the cap head screw Cover the clearance zone around the cutter with table insert rings Fig 60 Changing the Spindle Speed Open the motor access door to the front of the machine by removing the two cap head screws see figs 61 62 lower the spindle to it s lowest point if not done so alr...

Page 24: ...s Feed the work piece straight across the machine table holding the fingers close together and guiding the work piece with the palms of your hands Work Piece Handling HSE Health and Safety Executive Correct Operating Position Position yourself offset to the machine as shown To operate the machine correctly it is recommended to read the HSE Health and Safety Executive information working sheet on t...

Page 25: ... its entire length Recess machining may only be carried out with the aid of suitable longitudinal work piece stops When working complex shapes make jigs and guides to guide the work piece properly and safely Make trial cuts on a piece of scrap before working the actual work piece Support long work pieces with roller stands or table extensions Always work one work piece at a time Preset stop bolt s...

Page 26: ... long boards Easy to fit and can be removed for storage when not required Supplied with a long fence with a length stop Tenon Plate Code 950506 This accessory is a simple alloy plate that lifts the work piece above the table This means that you can machine the top and bottom surface of the work such as when creating a tenon It can be mounted next to the mitre fence and clamp so as to make the mach...

Page 27: ...is the ability to rotate the head through 90 so that pressure can be applied to the work in either the vertical or horizontal planes The unit is secured to the table of the machine by bolting through or by screwing into holes tapped into the machine bed see fig 67 NOTE The Co Matic AF32 comes with a standard 13Amp plug You need to remove this plug and wire in the 16Amp three pin plug that comes wi...

Page 28: ...Spindle tilt and height handles are hard to turn Tilt locking handle is not fully released Spindle height handle is not fully released Release tilt locking handle Release height locking handle Spindle moulder vibrates excessively Floor surface is uneven V belt is damaged Milling tool is damaged Loose bolt screws and nuts Adjust each leg in turn until machine is level Replace the V belt Replace the...

Page 29: ...Wiring Diagram 29 ...

Page 30: ...N Qty 1 Spindle shaft 1 2 Spindle ring 50x30x30mm 1 3 Spindle ring 50x30x 10mm 1 4 Cutting tool 1 5 Lock flange 1 6 Allen bolt M12x25 1 7 Allen wrench 10mm 1 8 Spindle ring 50x30x20mm 1 9 Spindle ring 50x30x10mm 1 10 Spindle ring 50x30x5mm 4 ...

Page 31: ...sed pan head screw M4x30 2 A 13 Left panel machine housing 1 A 14 Startype screw M8x15 1 A 15 Lock nut M12 4 A 16 Thrust bearing 8101 2 A 17 Swing arm 1 A 18 Lock nut M16 1 A 19 Sliding bench optional 1 A 20 Guide rail 1 A 21 Sliding rail 1 A 22 Workpiece Clamp 1 A 23 Allen bolt M 12x65 2 A 24 Carriage bolt M8x45 2 A 25 Lock nut M8 4 A 26 Guide bolt 2 A 27 Allen bolt M8x16 4 A 28 Lock nut M12 2 A ...

Page 32: ...Exploded Diagrams List 32 ...

Page 33: ...n carriage 2 B 22 Flower nut 2 B 23 Flat washer 8mm 2 B 24 Batten 2 B 25 Countersunk head screw M5X10 12 B 26 Guide bolt 2 B 27 Carriage bolt M8x40 2 B 28 Lock screw M6X20 8 B 29 Fence extrusion 2 B 30 End cap fence 2 B 31 Plate anti kickback 1 B 32 Rod roller 2 B 33 Flat washer 5mm 4 B 34 Cross recessed pan head screw M5x12 4 B 35 Feed arm 2 B 36 Locking Handle 6 B 37 Hex nut 6 B 38 Insert feed a...

Page 34: ...set 1 C 17 Swivel head 1 C 18 Allen bolt M10x35 4 C 19 Spring washer 10mm 4 C 20 Flat washer 10mm 4 C 21 Allen bolt M6x20 4 C 22 Joint swivel rod 1 C 23 Elevator 1 C 24 Allen bolt M8x20 4 C 25 Allen bolt M10x16 1 C 26 Big flat washer 10mm 1 C 27 Allen bolt M12x30 1 C 28 Allen bolt M8x20 2 C 29 Hex head screw M8x16 1 C 30 Spindle pulley 1 C 31 Flat key 8x8x25 1 C 32 V belt 1 C 33 Allen bolt M10x45 ...

Page 35: ...Ball bearing 80202 1 D 14 Bushing worm 1 D 15 Worm 1 D 16 Carrier rise gear 1 D 17 Gear helical 1 D 18 Bushing spindle 1 D 19 Thrust bearing 8105 1 D 20 Special washer 1 D 21 Thin hex nut M20 2 D 22 Rising spindle 1 No DESCRIPTION Qty E 1 Hex bolt M12x25 1 E 2 Lock flange 1 E 3 Spindle shaft A 1 E 4 Cross recessed pan head screw M5x10 2 E 5 Lock nut A 1 E 6 Lock nut B 1 E 7 Hex bolt M5x16 8 E 8 Cu...

Page 36: ...1 Gimbal 1 F 12 Swivel rod 1 No DESCRIPTION Qty G 1 Hex bolt M10x15 1 G 2 Flat washer 10mm 1 G 3 Guide bar 1 G 4 Joint tension 1 G 5 Flat washer 16mm 1 G 6 Hex nut M16 1 G 7 Thread joint 1 G 8 Lock nut M10 1 G 9 Joint motor tension 1 G 10 Thread tension 1 G 11 Lock nut M10 3 G 12 Lever tension 1 G 13 Circle 24mm 1 G 14 Motor pulley 1 G 15 Large washer 10mm 1 G 16 Hex bolt M10x20 1 G 17 Hex head sc...

Page 37: ...ide bar 1 I 2 End cap 2 I 3 Telescopic arm 1 I 4 Hex bolt M6x12 4 I 5 Circle 24mm 8 I 6 Ball bearing 61901 8 I 7 Partiality shelf 4 I 8 Wheel 4 I 9 Telescopic arm 1 I 10 Hex bolt M6x12 1 I 11 Cross recessed pan head screw M5x12 8 I 12 End cap 2 I 13 Hex bolt M6x12 1 I 14 Washer 6mm 1 I 15 Guide bolt bolt A 1 I 16 Guide bolt bolt B 1 I 17 Guide bolt bolt C 1 I 18 Swing arm 1 I 19 Guide bar 1 I 20 H...

Page 38: ...er handle 1 J 8 Spring washer 6mm 1 J 9 Seat B 1 J 10 Staff gauge B 1 J 11 Block 1 J 12 End stop 1 J 13 Slaver 1 J 14 Countersunk head screw M6x30 2 J 15 Bolt guide 1 J 16 Spring washer 6mm 1 J 17 Flower handle 1 J 18 Block 1 J 19 Seat C 1 J 20 Flower handle 1 J 21 Intermediate plate 1 J 22 Spring washer 6mm 1 J 23 Ratchet lever M6 1 J 24 Roll 1 ...

Page 39: ...m 2 K 4 Bolt guide 1 No DESCRIPTION Qty L 1 Table ring 200mm for tilt 1 L 2 Table ring 110 80mm 1 L 3 Table ring 150 110mm 2 L 4 Table ring 200 150mm 1 L 5 Flange 1 L 6 Collet 1 L 7 Spindle shaft 1 Spindle Stop Assembly No DESCRIPTION Qty 1 M16 Nut 2 2 Bush 1 3 Spring 1 4 Spring pin 1 5 Locating pin 1 ...

Page 40: ...Notes 40 ...

Page 41: ...Notes 41 ...

Page 42: ...lected and recycled separately EU Countries Only The Axminster guarantee is available on Craft Trade Engineer AirTools CNCTechnology Series machines Buy with confidence from Axminster So sure are we of the quality we cover all parts and labour free of charge for three years For more information visit axminster co uk 3years Axminster Tools Axminster Devon EX13 5PH axminster co uk ...