Axminster 107659, Instruction Manual

Page 1: ...AP2552B Bandsaw Code 107659 AT 12 05 2022 BOOK VERSION 07 ...

Page 2: ...inery example for which the EC Type Examination Certificate No BM 50309398 001 11017557 005 11017557 002 11018146 001 110181146 002 has been issued by TÜV RheinlandTaiwan Ltd at 11F No 758 Sec 4 Bade Rd Songshan Dist Taipei City 105 Taiwan R O C and complies with the relevant essential health and safety requirements 2006 42 EC 2006 95 EC 06 42 EC Annex I 05 2006 EN 1807 1 2013 declares that the ma...

Page 3: ...ed 1 Cast Iron Table 1 Stand Assembly 2 Stand Supports 2 2 Stand Support Brackets 3 Fence Assembly Bags Comprising 1 Front Fence Rail with Scale 4 1 Mitre Fence 17 1 Rear Fence Guide Rail 5 2 Clamping knobs with 1 Fence 6 M8 threads 18 1 Fence Clamp Assembly with 1 M8 x 80mm Bolt M8 Nut 19 Magnifying Glass 7 8 M6 Flat Washers 20 1 M8 Lift and Shift Handle 8 2 M4 Nuts 21 1 M8 Threaded Lever 9 8 M6 ...

Page 4: ...4 5 6 7 WHAT S INCLUDED 4 2 2 3 ...

Page 5: ...WHAT S INCLUDED 5 10 9 8 15 14 13 12 11 16 17 18 19 20 21 22 23 24 25 26 ...

Page 6: ...t a final check e g check the cutting tool is securely tightened in the machine and the correct speed and function set Ensure you are comfortable before you start work balanced not reaching etc Wear appropriate safety clothing goggles gloves masks etc Wear ear defenders at all times If you have long hair wear a hair net or helmet to prevent it being caught up in the rotating parts of the machine C...

Page 7: ... HEAVY PIECE OF MACHINERY WE STRONGLY ADVISE YOU GET THE ASSISTANCE OF ANOTHER PERSON OR USE SOME SORT OF LIFTING DEVICE HOIST ENGINE CRANE BEFORE YOU ATTEMPT TO LIFT OR MOVE THIS MACHINE HAVING UNPACKED YOUR ACCESSORIES PLEASE DISPOSE OF ANY UNWANTED PACKAGING PROPERLY THE POLYTHENE AND CARD IS RECYCLABLE Stand Assembly Fig 01 You will require the stand supports 02 stand support brackets 03 M6 bo...

Page 8: ...ed holes see fig 05 secure using the eight M8 coach bolts 26 and M8 shoulder nuts 23 see fig 06 WARNING WHEN MOUNTING THE UNIT WE STRONGLY ADVISE YOU GET THE ASSISTANCE OF ANOTHER PERSON BECAUSE THE BANDSAW IS HEAVY Fig 06 23 26 Mounting the Emergency Stop Assembly Step 1 Locate the two domed head Phillips screws 24 and M4 nuts 21 see fig 07 loosen the four Phillips screws from the front of the em...

Page 9: ...gated hole Phillips screw Fig 09 10 11 12 Pre drilled holes Mounting the Table The saw table can be fitted without removing the blade However if you would feel more comfortable not having to manoeuvre the table around the blade the table is quite heavy remove the blade by opening the top and bottom covers release the tension on the blade by releasing the Quick release tensioning lever A see fig 13...

Page 10: ...Fig 20 Table insert Alignment pin 1 Threaded bolt Tilt quadrant holes 18 Step 3 Place a 90 square up against the blade loosen the tilt quadrant clamping handles 18 and adjust the table levelling stop bolt 19 beneath the table until the table is perpendicular to the blade Nip tighten the nut on the stop to lock the setting see figs 21 22 Retight the clamping knobs 18 Fig 21 22 90 Square 19 Step 4 L...

Page 11: ...r 13 M6 small washers 14 spring washers 15 and M8 nut 16 Step 1 Place a washer 14 over each M6x20mm bolt 12 line up the elongated holes in the front fence rail 4 with the pre drilled holes to the front of the cast iron table 1 introduce the two M6x20mm bolts 12 through the fence rail and lightly tighten using the supplied spanner 22 see figs 27 28 29 30 Fig27 28 29 30 14 11 4 11 14 Spanner Step 2 ...

Page 12: ... the M8 threaded lever 9 then screw the threaded lever 9 into the threaded hole in the clamp assembly 7 mechanism and tighten the nut with a spanner see figs 37 38 Fig 37 38 9 16 7 Spanner Step 5 Locate the fence 6 M8 lift and shift handle 8 M8 large washer 13 and threaded T slot insert 10 see fig 39 Place the large washer over the thread of the lift and shift handle 8 see fig 40 introduce the han...

Page 13: ...il 4 and tap the side of the fence until the scale reads 0 then re secure the fence rail see figs 47 48 Fig 45 Fig 46 47 48 Magnifying scale Magnifying scale set to 0 Fig 39 6 10 13 8 Fig 40 41 7 13 10 Step 6 Introduce the T slot to the side of the fence 6 over the threaded T slot insert 10 and slide on the fence until the fence 6 is flush with the end of the cast iron fence 7 Tighten the lift and...

Page 14: ...ce 6 has two positions vertical and horizontal for cutting narrow pieces see fig 49 50 51 Fig 49 50 51 Mitre Fence Assembly Locate the mitre fence 19 and slide the mitre fence into the table 1 T slot see fig 52 Fig 52 17 690 mm 720 mm 1770 mm 690 mm ...

Page 15: ...o door switch ON OFF Switch Upper wheel door Blade tensioning wheel Upper door locking knob Upper blade guide adjusting wheel Upper blade guide and guard Fence guide rail Lower wheel door Bandsaw stand Table alignment pin Saw table T slot for mitre fence Mitre fence Lower door locking knob Fence Continues over ...

Page 16: ...e key to release it On Off Switch with Emergency Stop Shroud Upper door micro switch assembly Fence clamp assembly 7 Mitre fence 17 Fence rail with scale 4 Scale magnifying glass Upper blade guide height scale and pointer Upper blade guide height scale and pointer Table levelling stop bolt Table insert 7 4 17 ...

Page 17: ...ILLUSTRATION AND PARTS DESCRIPTION 17 Upper saw wheel Upper wheel mounting Saw table Table insert Blade Drive pulley Lower saw wheel Continues over ...

Page 18: ... Upper bearing blade guides A Rear thrust bearing B and rear thrust bearing butterfly clamping screw C Blade tensioning mechanism Lower bearing blade guide butterfly clamp and adjusting knob A lower bearings guide guard B Rear thrust bearing butterfly clamp and adjusting knob C Drive pulley A Pulley belt B A A B C B A A B C A B A B ...

Page 19: ...de rail Fence clamp lift and shift handle Motor Blade tracking control knob and locking knob Blade tensioning scale Quick release tensioning lever for changing the blade Upper blade guide clamp Dust extraction outlet Tilt quadrant assembly Continues over ...

Page 20: ...ck release tensioning blade lever A Tracking control knob B and locking knob C Blade tensioning scale Upper blade guide clamp Table tilt clamping knob A Table tilt scale B and pointer with adjustment screw C Dust extraction outlet A C B A C B ...

Page 21: ... of the blade should allow a 1 4 6 5mm distension Check the tracking again adjust if necessary Check that the drive belt is tensioned correctly If it is slack apply take up pressure to the belt by loosening the motor locking Hex bolt A and pushing down the motor assembly until the belt is under tension then re tighten the Hex bolt to lock the motor in position see fig 57 58 Connect the power to th...

Page 22: ...re the upper blade guide is raised as high as possible Place a square on the table and move it up against the blade behind the teeth see fig 60 Check that the blade is perpendicular to the table If it is not try resetting the table If it is still not correct loosen the table locking knobs see figs 61 and adjust the table stop bolt nut until perpendicularity is achieved see fig 62 Fig 60 Fig 61 19 ...

Page 23: ... 64 Fig 65 66 T slot Fence Hex bolts Setting the Blade Guides above table DISCONNECT THE SAW FROM THE MAINS SUPPLY Lower the upper blade guide to approximately 1 1 2 38mm above the table Clamp in place Loosen the butterfly screw A holding the guide assembly in place and adjust the fore and aft position by turning the adjustment knob B so that the leading edges of the side guide bearings are approx...

Page 24: ...he side bearings are still behind the teeth of the blade Fig 72 A Fig 73 74 B Guide bearings set to 0 5 thickness to the blade Setting the Blade Guides below table Remove the guide bearing guards and place safely aside see fig 75 Beneath the table loosen the butterfly screw C holding the lower blade guide assembly in place and position so that the leading edges of the side guide bearings are appro...

Page 25: ...bearing approximately 1mm behind the blade see fig 82 Re tighten the butterfly screw D When all adjustments have been made recheck that when the blade is pressed back against the thrust bearing both the upper and lower side guides are still behind the teeth of the saw Replace the guide bearing guards you removed eariler see fig 75 and replace the cast iron table Fig 81 82 D E 2mm behind the blade ...

Page 26: ...l accessories tools etc that have been used to set the machine 6 Ensure the machine is switched off Plug the power cable into a correctly rated switched socket outlet If extension leads are being used check these for damage do not use if damaged Switch on Allow the saw to run up to speed 7 Make sure that the material you are about to cut is within the machine s capacity and the cut you are about t...

Page 27: ...ide of the blade through the slot in the lower bearing guide guards and through the guard on the upper blade guide assembly see figs 84 85 86 Fig 84 Fig 85 86 Lower guide bearing guards Ease the blade over the wheels and locate the blade in the blade guides Check that the blade is sitting approximately in the middle of the wheels and re tension the blade by pushing the quick release lever forward ...

Page 28: ...d crud from the tyres apply a little oil to the screw threads of the blade and drive belt tensioners DO NOT USE OIL near the belt The pivots and the slides of the top wheel mounting assembly and the captive stub axle of the belt tensioner in its slot could likewise be lightly oiled Using an air line wearing goggles blow out the motor casing Fig 88 89 90 Check the condition of the tyres A Check for...

Page 29: ...EXPLODED DIAGRAMS LISTS 29 Continues over Main Saw Assembly ...

Page 30: ...T M4x5 2 27 130032 SPRING PIECE 1 28 130012 ADJUST GEAR 1 29 135043 BUSHING 1 30 130016 GEAR FIXED 1 31 WS060000 SPRING WASHER M6 2 32 SR069200 SOCKET CAP BOLT M6x8 2 34 SR060600 SOCKET CAP BOLT M6x30 1 35 SN040100 COUNTERSUNK HEAD BOLT M4x5 3 36 130010 GEAR ROW 1 37 620029 ADJUST NUT 2 38 130009 GUIDE NUT 1 39 130025 CHANGE SHAFT 1 40 135073 STEP SCREW 1 41 135054 PLASTIC WASHER M6 1 42 NH061000 ...

Page 31: ... WW152203 WAVES WASHER 015x022 2 77 170006 UPPER WHEEL 1 78 100025 WHEEL TYRE 2 79 SH089400 HEX HEAD BOLT M8x16 2 80 WS080000 SPRING WASHER M8 2 81 WF081818 FLAT WASHER M8X016 2 82 BB620201 BALL BEARING 6202ZZ 4 83 RR350000 RETAINING RING R35 4 84 130035 LOWER WHEEL 1 85 LJ018550 V BELT 185J5 1 86 NH182601 NUT M18x1 5 1 87 Ws180000 SPRING WASHER M18 1 88 132002 LOWER WHEEL SHAFT 1 89 130042 LEFT C...

Page 32: ... HEAD BOLT M8x80 1 122 Nh081300 NUT M8 1 123 110049 POINTER 1 124 Sp059100 PAN HEAD BOLT M5x6 1 125 100030 LOCK KNOB M10 2 126 199037 TABLE INSERT 1 127 130045 TABLE PIN 1 128 170749 TABLE 1 129 Sh101003 HEX HEAD BOLT M10x50 2 130 100041 TRUNNION CLAMPSHOES 2 131 100042 TRUNNION 2 132 100051 SCALE 1 133 Sg069300 HEX HEAD FLANGE BOLT M6x12 6 134 130024 SAW BLADE 2553 x 10x0 5mm 1 135 Sf059200 PAN H...

Page 33: ...8007 CONVEX 1 12 SR060500 HEX SOCKET BOLT M6x25 4 13 198004 FIXED LUMP 1 14 198020 SQUARE TUBE 640 1 15 NH081300 NUT M8 1 16 SE049100 PAN HEAD BOLR W FLANGE M4x6 2 17 198014 GUARD PIECE 2 18 200527 MOVING PLATE 1 19 198016 PLUGGED 2 20 ST039300 TAPPING SCREW M3 5xl2 2 21 LM000539 SCALE 1 22 NH061000 NUT M6 1 23 WS060000 SPRING WASHER M6 2 24 SR069400 HEX SOCKET BOLT M6xl6 2 25 SH060400 HEX HEAD BE...

Page 34: ...4 Key No Part No Description Size Qty 1 100144 STAND 2 2 100164 SIDE COVER 2 3 SC089400 COACH BOLT M8x16 8 4 NF081300 NUT M8 8 5 SH069400 HEX HEAD BOLT M6x16 8 6 WF061310 FLAT WASHER M6xø13 8 7 NF061000 NUT M6 8 Stand Assembly ...

Page 35: ...WIRING DIAGRAM 35 ...

Page 36: ...ears For more information visit axminstertools com 3years Axminster Tools Axminster Devon EX13 5PH axminstertools com The packaging is suitable for recycling Please dispose of it in a responsible manner Do not dispose of electric tools together with household waste material By law they must be collected and recycled separately EU Countries Only ...