Axminster WS1000TA, User Manual

Page 1: ...WS1000TA Spindle Moulder Axminster Tool Centre Unit 10 Weycroft Avenue Axminster Devon EX13 5PH www axminster co uk Code 501209 ...

Page 2: ...intenance 29 Trouble Shooting 30 Wiring Diagram 31 Parts List Drawings 32 33 34 35 36 37 38 39 40 41 42 43 Copied from CE Certificate The undersigned G Reimann authorised by Laizhou Planet Machinery Co Ltd Yutai West Street Laizhou Shandong 261400 P R China Model number MX5110A manufactured by Laizhou Planet Machinery Co is in compliance with the following standards or standardisation documents in...

Page 3: ... E4 1 off Anti Kickback Assembly E5 Mitre Fence Work Clamp Assembly F 1 off Mitre Fence Casting with Fence F1 1 off Work Clamp F2 1 off Pre drilled Metal Plate with Pointer F3 1 off M10 Clamping Knob with Washer F4 1 off Lift Shift Handle with Washer M10 Thread F5 1 off 10mm Allen Key 4mm Double Ended Allen Key 1 off Instruction Manual Tenon Plate Order No 950506 Sliding Table Extension Assembly O...

Page 4: ...04 What s Included A B B1 B2 B3 B4 B5 B6 B7 ...

Page 5: ...05 What s Included C D E E1 E2 E3 E4 E5 D1 D2 D3 C1 C2 C3 ...

Page 6: ... If it is necessary to replace the plug it is preferable to use an unbreakable type that will resist damage on site Only use a 16 Amp plug and make sure the cable clamp is tightened securely Fuse as required If extension leads are to be used carry out the same safety checks on them and ensure that they are correctly rated to safely supply the current that is required for your machine Work Place En...

Page 7: ...weatband will minimise the possibility of your hair being caught up in the rotating parts of the machine likewise consideration should be given to the removal of rings and wristwatches if these KEEP THE WORK AREA AS UNCLUTTERED AS IS PRACTICAL UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREAS DO NOT WORK WITH CUTTING OR BORING MACHINE OF ANY DESCRIPTION IF YOU ARE TIRED YOUR ATTENTIO...

Page 8: ...above elbows Wear safety shoes never wear leisure shoes or sandals Always wear the approved working outfit Do not wear gloves while operating the machine For the safe handling of cutting tools wear work gloves Control the stopping time of the machine it may not exceed 10 seconds Remove cut and jammed workpieces only when the machine is at a complete standstill and motor is turned off Install the m...

Page 9: ...er cleaning especially if you used paraffin lightly coat the exposed metal surfaces to prevent any rusting Note The WS1000TA spindle moulder comes 95 assembled in order to reduce the footprint of the machine for packaging several items are dismounted from the machine and need to be re affixed PLEASE NOTE Some of this assembly procedure is best accomplished by two persons Although the tasks are not...

Page 10: ... and washers See figs 5 6 Locate the extention table support rod B7 slide the support rod B7 through the pre drilled hole in the pivot arm B6 and secure using the nuts washers See figs 7 8 Line up pivot arm bracket to the side of the machine Using a spanner tighten the five bolts Fig 5 Fig 6 Locate the extention table B1 extention table fence B2 lift and shift handles with M6 washers B3 the pre dr...

Page 11: ...11 Assembly Fig 7 Fig 8 Fig 9 Fig 10 B4 B6 B7 A T slot Fig 11 Fig 12 B1 B6 Machined slots Pre drilled holes Pins Nuts washers Fig 13 Fig 14 B3 B1 A ...

Page 12: ... a level on the extention table B1 and using two spanners adjust the four nuts on the support rod B7 until the extention table B1 is level See figs 17 and 18 Lift up the left 90 degree stop see fig 19 locate the extention table fence assembly B2 lower the fence assembly onto the table casting B1 making sure the pin beneath the fence inserts into the pre drilled hole on top of the table casting B1 ...

Page 13: ...ing the spindle moulder rise fall wheel clockwise b then lock in place See figs 23 24 Remove the circular rings from the work table and place aside see fig 25 Lower the spindle guard D1 onto the work surface line up the machined slots in the guard casting D1 with the two pre drilled holes on either side of the spindle See figs 24 26 Put to hand the lift shift handles D2 slide each one through the ...

Page 14: ...ey remove the four caphead bolts washers on top of the spindle guard D1 place safely aside See fig 29 Lower the guide assembly mounting bracket D3 on top of the spindle guard line up the four pre drilled holes replace the caphead bolts washers you removed earlier and tighten See fig 30 DO NOT OVERTIGHTEN Caphead bolts washers 6mm Allen key D3 ...

Page 15: ...t of the guard clamp in place using the M8 clamping knob E2 and lift and shift handle E3 See figs 31 32 Locate the feeder roller assembly E4 and slide it onto the guide arm E1 clamp in place using the clamping knob See fig 33 Locate the anti kickback assembly E5 and repeat as before See fig 34 NOTE Make sure metal wave plate is facing inwards Slide on the guide roller assembly E4 and clamp in posi...

Page 16: ...hole in the mitre fence casting with the holes in the metal plate see fig 37 locate the M10 clamping knob F4 with washer screw it through the hole in the casting into the metal plate F3 See fig 38 Locate the lift and shift handle F5 and screw it through the machined slot into the remaining pre drilled hole and lightly tighten See fig 39 Lastly locate the work clamp F2 and slide it onto the steel r...

Page 17: ...Parts Description A Spindle Moulder D Spindle Guard Assembly B Sliding Table Extention Assembly Optional E Guide Assembly Accessory Order No 950505 F Mitre Fence Work Clamp Assembly C Sliding Bench Assembly A B D F E C ...

Page 18: ...ce B6 Pivot arm B7 Extension table casting support rod C1 Steel bench D1 Spindle guard with adjustable fence Dust extractor Motor access door F2 Work clamp F5 Lift shift handle Mitre fence Sliding table E5 Anti kickback assembly E4 Guide roller assembly Work table Sliding table handle ...

Page 19: ...uide roller clamping knob Anti kickback height clamping knob Guide roller height clamping knob D2 Lift shift handle Fence advancing knob Fence advancing clamping knob Fence adjusting knob Spindle height lock Spindle height operating wheel Tilt scale Spindle tilt lock handle Spindle speed indicator Dust extraction outlet Spindle height scale ...

Page 20: ...le will turn counter clockwise Turning the selector switch to the R position the motor will run reverse the spindle will turn clockwise See fig 43 NOTE The machine is equipped with a FORWARD REVERSE switch as shown in figure 43 You will find many instances that it is necessary to flip the cutter over and reverse the cutter rotation Sliding table locking knob locked in the out position Pull the loc...

Page 21: ... assembly Telescopic extension assembly Fig 49 Fig 50 Magnifying glass Butterfly clamping knob Spindle moulder table height adjusting nuts a Sliding table height adjusting nuts b Fig 51 Fig 52 a b Extension table 90 stop Spindle tilt operating handle located to the front of the machine Fig 53 Fig 54 21 Distance stop clamp ...

Page 22: ...55 and 56 Place a straight edge up against the fence loosen the fence advancing clamping knobs turn the fence advancing knobs b until both fences are aligned See figs 57 58 Setting the fence A B Adjust the position of the fence assembly to give both the required cutter protrusion and adequate clearance between the cutter and the fence Close up the aluminum fences to give approximately 5mm clearanc...

Page 23: ...d move the assembly near the workpiece tighten the clamping knob c raise the assembly so the steel plate is about 5 10mm above the work table See figs 60 61 b c d 5 10mm Fig 62 Fig 63 Leveling the sliding table Place a level between the sliding table work table check that both tables are level If not loosen the three nuts e beneath the sliding table and adjust the two coach bolts f until the bubbl...

Page 24: ... cutter replace the clamping washer F spacing collar s E clamping block D and bolt Tighten the clamping block securely See figs 64 65 66 67 Turn the cutter block once by hand to check it doesn t foul anywhere Reconnect the machine to the mains supply Give the machine a quick burst check i e quick ON OFF to ensure everything is O K If everything is satisfactory continue to use the machine Check the...

Page 25: ...ension lever I out to allow the belt to go slack reposition the belt on the pulleys as required When you are happy push back the tension lever I and tighten the caphead bolt H to keep the tension See figs 70 71 72 Close the access door raise the spindle reconnect the machine to the mains supply Give the machine a quick burst check i e quick ON OFF to ensure everything is O K If everything is satis...

Page 26: ...nding drum assembly Secure using the clamping block d bolt e tighten with a 19mm spanner DO NOT OVERTIGHTEN See fig 73 Note Ascertain the orientation of the machine and move it to its desired position in the workshop Ensure that the machine is positioned to allow sufficient clearance both in front behind and to the sides of the machine to cater for the maximum length of timber you will wish to mac...

Page 27: ...of narrow stock Use a feeding aid if you are going to machine a workpiece shorter than 300mm Always machine the workpiece over its entire length Recess machining may only be carried out with the aid of suitable longitudinal workpiece stops When working complex shapes make jigs and guides to guide the workpiece properly and safely Make trial cuts on a piece of scrap before working the actual workpi...

Page 28: ...ower Feed Order No 340195 See figs 76 77 A medium weight power feed unit with three white rubber rollers all spring loaded to provide a constant feed rate on either a planer saw bench or spindle moulder There is a choice of four feed speeds easily selectable by removing the side plate and re positioning the drive gears The horizontal and vertical position of the drive head can be precisely adjuste...

Page 29: ...ing the cutter block remove the cutter block and place safely away clean the spindle by spraying a light coating of oil over the shaft and install a new cutter block Opening the access door for the spindle moulder check the belt tension If the belt is loose using the 10mm allen key lossen the motor caphead bolt and push pull until the belt is under tension again tighten the motor bolt to keep the ...

Page 30: ...30 Trouble Shooting DISCONNECT THE MACHINE FROM THE MAINS SUPPLY ...

Page 31: ...31 Wiring Diagram ...

Page 32: ...32 Parts List Drawings ...

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Page 41: ...41 Parts List Drawings ...

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Page 44: ...ate recycling bin Do not dispose of electric tools together with household waste material In observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its implementation in accordance with national law electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility Only for EU co...