B.M.P. ThermicRoll, Installation Manual

Page 1: ...PARTMENT OR OWNER JAMISON DOOR COMPANY H4494002 REV B JAMISON B M P INDUSTRIAL RAPID DOORS ThermicRoll Installation JAMISON DOOR COMPANY P O BOX 70 HAGERSTOWN MARYLAND 21741 1 800 532 3667 301 733 310...

Page 2: ...Installation Instructions JAMISON DOOR COMPANY 2 H4494002 REV B...

Page 3: ...OVERVIEW 21 13 CONTROL CARD TERMINAL FUNCTIONS 22 14 LED FUNCTION 23 15 SETTING THE OPEN AND CLOSE POSITION 24 16 PEDESTRIAN OPEN POSITION SETUP 26 17 RADIO CONTROL RECEIVER 27 18 PROGRAMMING RADIO CO...

Page 4: ...NSTRUCTIONS BEFORE PROCEEDING WITH THE INSTALLATION o Instructions include basic drawings and schematics These instructions and any other documents are included with this shipment o Refer to job drawi...

Page 5: ...Cordless Drill 13 Hammer 5 Tools to install the wall fasteners Each install is unique so be sure you have what you need for your wall 14 Grinder 6 Drill bits 15 Caulk Gun 7 Scissors 16 Pliers 8 Wire...

Page 6: ...lace the two side Column Assemblies parallel to each other The black track of each column should be facing each other and place the spiral plates near the doorway opening Spacing between the columns t...

Page 7: ...e Front Connector Plate from each connector save all items for Panel Assembly Verify the Drive Link Connectors are 235 mm or 9 25 from the top of the baseplate to bottom of the connectors Adjust if ne...

Page 8: ...short double link chains and the two master chain links Elevate the transmission shaft to the same level as the sprockets near the top of the columns and spiral plates Assemble the double link chains...

Page 9: ...Installation Instructions JAMISON DOOR COMPANY 9 H4494002 REV B Master Link Pins Master Link Pins Clip Intermediate Plates End Plate End Plate Intermediate Plates Clip...

Page 10: ...ting spacer bar to the studs at the bottom end of the spiral plates Tighten the hex nuts of the lifting spacer bar and install one lag screw at each flange plate into the pre drilled hole within the s...

Page 11: ...osition the lifting apparatus ex fork truck between the Column Assemblies and forks under the lifting spacer bar Assistance will be required in guiding the legs while it is being lifted to prevent dam...

Page 12: ...e angle brackets by the transmission tube unions Verify distance between tracks did not change Install floor anchors Remove the lifting spacer bar from the back of the bearing plates and install the l...

Page 13: ...drive links Loosely assemble the front connector plates and the hex nuts onto the connectors Insert two pins per side with the rounded end into the track and install set screws Measure to ensure the...

Page 14: ...Installation Instructions JAMISON DOOR COMPANY 14 H4494002 REV B Pin Set Screw Pin Set Screw...

Page 15: ...the marking is on one end of the panel Prepare for panel assemblies gathers panels pins set screws and panel end bushings Remove the two top pins from the bottom panel Stack panel 2 onto panel 1 inse...

Page 16: ...chain to the chain fall Activate the manual brake release rotate brake level from horizontal position to vertical position Manually open or elevate the door panel assembly to the operational open pos...

Page 17: ...rweight assembly The lift belt should pass between the back clamping plate and the back counterweight lift plate The lift belt continues through the counterweight lift plates Turn the lift belt up bet...

Page 18: ...diagram Mount control panel to a wall approximately 1400 mm 55 off the ground and 915 mm 36 from the side column All connections on the control panel must be pointing down Verify the manual brake hand...

Page 19: ...control transformer setting to be sure it is set for the line voltage you will be using if it is wrong correct it by moving the wire to the appropraite voltage If this is incorrect also check the mot...

Page 20: ...and close limit of the door panel see Section 15 Install the horizontal brush holder to the doorway opening with the brush facing the panel Install the L shaped brush holder to the backside of the pan...

Page 21: ...V B 12 CONTROL PANEL OVERVIEW 1 Control card 6 Brake 30 31 Flashing light 29 30 2 Cover 7 Enclosure cover lock 3 Motor terminals U V W 8 Start button 4 Power switch 9 Emergency stop button 5 Grounding...

Page 22: ...n Close input NO push button pull cord etc 12 Pedestrian open input NO 13 Same as 1 14 Photocell input NC 15 Same as 1 16 Stop button input NC 17 Encoder signal 18 19 Open over travel switch NO 20 Clo...

Page 23: ...is in motion but may appear to be on off at other times T17 LD6 Stop button must be on for door to operate T16 LD7 Photo eye off when the photo eye is blocked on when it is not blocked T14 LD8 Pedestr...

Page 24: ...he door should already be closed Press and hold the Programming button P2 until the Card Status LED LD1 begins to flash quickly Press and hold Quick flashing Within 5 seconds press the Jog Open button...

Page 25: ...elay for closing The time between the first push of P2 and the second push of P2 will be the amount of time delay The door will move to the close position Push P2 Push the start button on the front of...

Page 26: ...on for pedestrian open Press and hold the Programming button P2 and the Card Status LED LD1 will flash quickly Within 5 seconds push the pedestrian open button to set the pedestrian open position and...

Page 27: ...Installation Instructions JAMISON DOOR COMPANY 27 H4494002 REV B 17 RADIO CONTROL RECEIVER...

Page 28: ...tton and watching LED 2 and 3 blink After your last remote push the button on the receiver and LED 1 will go out Deprogramming a remote Push the button on the receiver for approximately 3 seconds unti...

Page 29: ...Installation Instructions JAMISON DOOR COMPANY 29 H4494002 REV B 19 PRE WIRING CONNECTIONS Pre wiring connections for 208 240VAC Pre wiring connections for 460VAC...

Page 30: ...will read an alternating Sc and a number This will adjust the closing speed of the door The number on the screen represents the frequency of the motor Close Position Press P2 again and it will read an...

Page 31: ...o operate the door manually Verify the chain fall is in the freewheeling mode by pulling on one of the chain fall chain The door panel should not move For a Right Hand Motor door pull the rope closest...

Page 32: ...ely closed the operation will be back to normal and the door can be activated using any of the normal activation devices IMPORTANT NOTE When the install is complete and the door is in normal operation...

Page 33: ...Remove Phillips screws from cover on bottom of motor 6 Check air gap arrow 3 with gauge 4 Gap should be 008 020 or 2 6mm 7 Unbend locking tab on lock washer 1 8 Turn locknut 2 counter clockwise to inc...

Page 34: ...ny damaged components as necessary 6 Months Electrical components Check the electrical connections in the control panel especially the plugged connections to be sure they are tight and verify that the...

Page 35: ...s are installed properly and are aligned Check the wiring to the photo cells to be sure the brown wire is 12VDC and the blue wire is DC neutral If they are wired backwards the sensor could be damaged...

Page 36: ...the alarm does not disappear rotate sensitivity adjustment on unroll sensor counterclockwise 76 Low voltage Voltage to the controller is too low to operate check the incoming voltage 79 Same as 74 Saf...

Page 37: ...too low The ped open was set below the photocell 10E Encoder count missing Encoder is not giving consistent output or the brake is locked on Check the wiring connections to the encoder to be sure the...

Page 38: ...Installation Instructions JAMISON DOOR COMPANY 38 H4494002 REV B Notes...