B-TEC d-800, Original Operating Manual

Page 1: ...Telephone 49 0 5085 97100 0 Fax 49 0 5085 97100 30 Email info btecsystems de www btecsystems de Original Operating Manual and Test Log Book for Water Based Paint and Solvent Cleaning System d 800 Cle...

Page 2: ...achinery equipment and facilities DIN EN ISO 12100 2011 Machines for surface cleaning aqueous and combustible liquids DIN EN 12921 1 2011 02 Non electrical equipment for use in potentially explosive a...

Page 3: ...operating instructions 8 4 Approved Cleaning Agents 9 5 Technical Description of the Cleaner 10 5 1 Technical Information 10 5 2 Details 11 5 3 Part Names 13 5 4 Pneumatic Plan 14 5 5 Spare Parts Orde...

Page 4: ...lar intervals The form has only to be filled out by qualified Person persons with sufficient knowledge and experience or manufacture s mechanics or experts e g engineers or Technical Control Board exp...

Page 5: ...need particular attention Caution You will find this symbol whenever attention is drawn to situations in which danger to life can arise due to or during incorrect or improper operation Pay special at...

Page 6: ...ere is a risk to the health of the user or a third party as well as a deterioration of the device or other property and assets Requirements for the user personnel The equipment may only be used by qua...

Page 7: ...ce shall draw up an operating instructions in accordance with the German Occupational Safety and Health BetrSichV The operating instructions must be adapted to the cleaning medium used A usage not acc...

Page 8: ...persons with chronic respiratory problems or allergic diseases as well as for becoming or nursing mothers For the operation of the cleaning device the safety and operating instructions are valid in al...

Page 9: ...t allowed within a radius of 5 meters around the device This applies e g also for lighting and fans as well as the associated electrical components In all cases the local safety and operating instruct...

Page 10: ...al protective and chemical resistant protective equipment e g face protection protective gloves protective aprons etc Ensure that the clothing especially the footwear is adequately conductive Do not p...

Page 11: ...cident prevention UVV and environmental protection Give information to the employee about the dangers involving the handling of contaminated parts and the solvents used the necessary protective measur...

Page 12: ...ot permitted Paint strippers or other additives e g brake cleaners etc may must not be used in the washing unit Safety data sheets relevant to the products supplied should always be available on the p...

Page 13: ...els have a strong exhaust system that switches on and off automatically as soon as the hatch is opened or closed All models are operated exclusively by pneumatic parts 5 1 Technical Information Compre...

Page 14: ...Details Cup holder Middle jet Jet gun Injector Brush with hose Timer Button clear rinse Dip switch fresh solvent jet Dip switch brush Door for automatic cleaning room Lid holder Exhaust opening Fresh...

Page 15: ...Cleaning Device d 800 Page 12 equipment and facility engineering Flap Clamp for spray gun Circulating solvent Grey and black hoses Clean solvent transparent hose...

Page 16: ...iner E Role valve T 2 Strainer connecting clamp G Rinse button U 1 Transparent intake hose clean solvent H Fresh solvent jet U 2 Grey intake hose circulating solvent K Timer V Brush with hose L Connec...

Page 17: ...Cleaning Device d 800 Page 14 equipment and facility engineering 5 4 Pneumatic Plan A 3 C E A 1 K 5 A 2 I G C C K 4 K 3 K 1 B B H C F C J D I Air Connection K 2 E Y...

Page 18: ...10000845 J Cross connector 10000893 K 1 Timer 6 min 10000444 K 2 Bracket 10000327 K 3 Switch plate 10000328 K 4 Scale for timer 10000445 K 5 Timer button 10000443 L Air connection NW 7 2 10000908 M Mi...

Page 19: ...ne Zone 2 In periphery of 1 0 1 5 m Identify the different zones with appropriate warning and prohibition signs Marks at the floor can be helpful In the area surrounding the unit open flames and other...

Page 20: ...in order to avoid a reduced flow cross section This is necessary in order to ensure that the exhaust system works well One has to ensure that the fumes are not led into areas where people are likely t...

Page 21: ...machine has a grounding connection and may not be operated without being grounded In the proximity of the pumps there is a grounding cable which has to be grounded safely by a qualified person e g el...

Page 22: ...sh fluid in order to start re cycling If mounted at the wall you might have to use smaller drums suitable for the height of the cleaner 8 1 Commissioning 1 Remove the front cover of the machine and po...

Page 23: ...nes of the cover holder Next place the spray gun upside down on the center nozzle 3 The spray gun trigger is pulled back with the trigger clamp located in the washing chamber This ensures that solvent...

Page 24: ...spray gun with the cup and cover in their mounting brackets Use the jet gun for this procedure 10 The spray gun is clean Reassemble and bring it back into production Clean the spray gun as soon as pos...

Page 25: ...e shortly at least once a day in order to avoid drying of the membranes inside the pumps and keeping the jets clean When the machines are not to be operated for a longer period of time for example dur...

Page 26: ...osed of please contact B TEC or your dealer and request an appropriate quotation or the requirements for proper disposal The machine must not be disposed of as standard household waste Depending on th...

Page 27: ...er cabinet for leaks 8 Function test of all control elements 9 Grounding of the gun cleaner 10 Function test of exhaust Check for brittleness etc Result of the safety inspection No faults can be opera...