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IS-033 

                                                                                                                                                                                                                   

_______________________________________________________________________________________ 

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, Iceland  Tel: +354 520 6900  Fax: +354 520 6911 

sale@baader.is / www.baader.is

 

 

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Page 44

 

 
 

 

Henkel Sales Partners 

 

European Operation

 

Henkel-Ecolab GmbH & Co.OHG 
Food & Beverage P3 Division  

Reisholzer Werftstr. 34-42 
D-40589 Düsseldorf 
or 
P.O. Box 13 04 06 
D-40554 Düsseldorf 
Germany 

Tel.: +49 - 211 98 93 203 
Fax.: +49 - 211 98 93 223 

Austria

 

Henkel-Ecolab Gmbh 
Erdbergstraße 29 
A-1031 Wien 
Österreich 
Attn: Gerald Hörmann 
Tel: +43 171 52 55 08 12 
Fax: +43 171 52 55 08 54 

Czech Republic

 

Henkel-Ecolab spol. S.r.o. 
Jakubske namesti 1 
CZ-65686 Brno 
Czech Republic 
Attn: Peter Slapal 
Tel: +420 54 22 10 823 
Fax: +420 54 22 11 227 

Hungary

 

Henkel-Ecolab Kft 
David Ferenc. Utca t 
H-1113 Budapest 
Hungary 
Attn: Pal Teglasy 
Tel: +36 1 372 55 76 
Fax: +36 1 209 15 44 

Belgium

 

Henkel-Ecolab n.v. 
Doornveld, 
Industrie Asse 3, 
Nr.11 
B-1731 Zellik-Asse 
Belgium 
Attn: Stefan Naten 
Tel: +32 24 67 51 62 
Fax: +32 24 67 51 13 

Denmark

 

Henkel-Ecolab A/S 
Carl-Jaocbsens Vej 29-37 
DK-2500 Copenhagen-Valby 
Denmark 
Attn: Vagn Andersen 
Tel: +45 36 15 85 85 
Fax: +45 36 15 85 99 

Ireland

 

Henkel-Ercolab Ltd 
Beechwood Close, 
Boghall Road 
Bray 
Co Wicklow 
Ireland 
Attn: Michael McKenna 
Tel: +35 31 28 68 225 
Fax: +35 31 28 69 298 

Brazil

 

Ecolab Quimira Ltda Brazil 
Av. Brigadeiro Luiz Antonio 
3767 / 3779 
Sao Paolo 

– SP1401-001 

Brazil 
Attn: Gustavo Miranda 
Tel: +55 113886-2503 
Fax: +55 113885-8479 

Finland

 

Oy Henkel-Ecolab Ab 
Makelankatu 54 A 
FIN-00510 Helsinki 
Finland 
Attn: Vagn Andersen (Denmark based) 
Tel: +358 9 39 65 51 
Fax: +358 9 39 65 53 05 

Italy

 

Henkel-Ecolab S.p.A. 
Centro Direzionale Colleoni 
Via Paracelso 6, Palazzo Liocomo 
20041 Agrate Branza Milano 
Italy 
Attn: Anette Dransfeld 
Tel: + 39 39 60 50 588 
Fax: +39 39 60 50 573 

Bulgarien

 

Henkel-Ecolab Bulgaria Food 
Prof. Dr. g. Pavlov Str. 35 
BG-1111 Sofia 
Bulgaria 
Attn: Martin Cheytanov 
Tel: +359 2 971 22 35 
       +359 2 971 36 97 
Fax: +359 2 971 26 50 

France

 

Henkel-Ecolab SNC 
8, Rue Rouget de Lisle 
F-92441 Issy-Les-Mouineaux 
France 
Attn: Bertrand Laroche 
Tel: +33 140 93 93 06 
Fax: +33 140 93 94 60 

Japan

 

Ecolab K.K. 
Takadanobaba Center Building 
31-18 Takadanaobaba 1-chome 
Shinjuku-ku, Tokyo 169-8631 
Japan 
Attn: Hideo Oishi 
Tel: + 81 3 5285 2671 
Fax: + 81 3 5285 2680 

Canada

 

Henkel-Ecolab Ltd 
5105 Tomken Road 
Mississauga 
Ontario L4W 2X5 
Canada 
Attn: Lew Chester/ Bruce Hamilton 
Tel: +1 905 238 0171 
Fax: +1 905 238 0375 

Germany

 

Henkel-Ecolab Deutschland GmbH 
Reisholzer Werftstr 38-42 
D-40589 Dusseldorf 
Germany 
Attn: Walter Hamels 
Tel: +49 211 98 93 551 
Fax: +49 211 98 93 386 

Netherlands

 

Henkel-Ecolab B>V> 
Edisonbaan 9-11 
NL-3439 MN Nieuwegein 
Netherlands 
Attn: Ari de Groot 
Tel: +31 30 60 82 470 
Fax: + 31 30 60 82 479 

Croatia

 

Henkel-Ecolab Zagreb d. o.o. 
Kucerina 5 
HR-10 000 Zagreb 
Croatia 
Attn: Dejan Gorsek (Slovenia based) 
Tel: +385 

– 1365 1383 

Fax: +385 

– 1365 1388 

Greece

 

Henkel-Ecolab A.E. 
15, Flemingstr 
GR 15123 Maroussi-Athens 
Greece 
Attn: Diitri Valachis 
Tel: + 30 16 873 730 
Fax: +30 16 841 333 

Norway

 

Henkel-Ecolab a.s. 
Stalverksveien 1,Postboks 6440 
Etterstad, N-0605 Oslo 
Norway 
Attn: Vagn Andersen (Denmark based) 
Tel: +47 22 681 800 
Fax: +47 22 682 050 

 

Summary of Contents for IS-033

Page 1: ...__________________________ Operating Maintenance And Service Manual Spare Parts List IS 033 Round Cut Heading Machine Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is...

Page 2: ...any liability for damages due to the non observance of this manual inadequately trained personnel improper handling of the machine nor its application in fields other than those specified in this manu...

Page 3: ...ty switch 19 Adjustment of the locking arm stop 21 Adjustment of cycle start position 22 Cam alignment position 23 Adjustment of the knife drive support bracket 25 Adjustment of the transport fork set...

Page 4: ...___________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 4 Pictograms used in this manual Important Note Caution In case of non com...

Page 5: ...ate maintain or service the machine Wear close fitting work clothing especially around arms Do not wear any finger rings Do not reach into running machine Do not place loose articles on the machine Do...

Page 6: ...baader is www baader is 6 Safety instruction Prior to starting up the machine Ensure all machine covers are fitted Verify the proper functioning of all safety devices During operation the machine shou...

Page 7: ...gnet and 2 a sensor which need to be aligned for correct working Please refer to photograph A Failure of the magnetic safety sensors can be the result of Opening and closing the guard too quickly Open...

Page 8: ..._______________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 8 General The machine is designed to remove the head of whitef...

Page 9: ...W Water supply Consumption Pressure Connection approx 10 litre per minute 1 to 5 bar 15 to 75 psi 3 8 hose ID 10mm Dimensions Length Width Height 1673mm 65 9 930mm 36 6 1777mm 70 Weight 310kg Operator...

Page 10: ...Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 10 Machine Set up The machine shall be readily accessible from all sides for ease of operation and maintenance Place the machin...

Page 11: ...0 Machine Applications and Features The fish is placed belly to operator head first into the machine The fish head is held and the entire fish is transported to the knife section where a high yield he...

Page 12: ...lectrical supply After connecting the machine the electrician should test correct function of the electrical equipment and ensure the machine is correctly grounded It is important to verify the correc...

Page 13: ...der sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 13 Water Connection The water connection fig 2 item1 is configured for 3 8 hose ID 10mm T...

Page 14: ...Warning Ensure the machine is isolated from the electrical supply before attempting to rotate the machine by hand Failure to observe this instruction may result in serious personal injury or death Use...

Page 15: ...land Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 15 Initial Start up Procedure Prior to starting the machine remove the preservative from all areas in contact with the product Wash...

Page 16: ...ings Rest periods Set the main switch unto position 0 Remove product remainders and wash the machine from all sides with a powerful water jet Pre cleaning Start and clean the machine observing the app...

Page 17: ...me 15 minutes For removing calcareous deposits use 1 time per week cleaning foam 2 5 P3 topax 56 instead of P3 topax 17 From bottom to top reaction time 15 minutes Drinking water at 60 C Rinse with lo...

Page 18: ...eservation Prior to the machine not being used for long periods Protect the machine using food approved preservatives Recommended preservatives Preservation spray MBF 370 ref no 51 10 0201 400 ml can...

Page 19: ..._______________________________________________________________________________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader...

Page 20: ...re to comply may result in serious personal injury or death It is important to verify that the proximity switch is correctly located in the holder fig 4 item 2 prior to adjustment Loosen the gland nut...

Page 21: ...m stop Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Loosen the hexagon locknut fig 5...

Page 22: ...g 6 1 2 Adjustment of cycle start position Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or de...

Page 23: ...ax 354 520 6911 lager baader is www baader is 23 Rotate the machine manually as described on page 13 until the ball fig 7 item 1 touches the cam fig 7 item 2 Loosen hexagon bolt fig 8 item 1 Turn the...

Page 24: ...land Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 24 Cam alignment position Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure t...

Page 25: ...Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 25 Adjustment of the knife drive support bracket Prior to working on the machine switch the main electrical switch to...

Page 26: ...land ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 26 Fig 10 Fig 11 Adjust the inner edge to 184mm 7 as shown fig 10 Note The dimension is taken...

Page 27: ...the 0 position and lock it Failure to comply may result in serious personal injury or death Manually rotate the machine as described on page 13 to move the transport fork as close as possible to the...

Page 28: ...k cam roller Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Manually rotate the machin...

Page 29: ...354 520 6911 lager baader is www baader is 29 Adjustment of the Transport Fork Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may res...

Page 30: ..._________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 30 The distance between the middle of the transport fork to the knif...

Page 31: ...switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Manually rotate the machine as described on page 13 to move the transport fork to the in feed plat...

Page 32: ...ader is 32 Adjustment of the back plate maximum travel stop screw Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in seriou...

Page 33: ...r position of the back plate Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Loosen do...

Page 34: ...Adjustment of the back plate minimum travel stop screw Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal...

Page 35: ...the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Manually rotate the machine as described on page 13 until the back plate is a...

Page 36: ...23 item 2 prior to adjustment Loosen the gland nut fig 25 item 5 push the cable sheath towards the holder whilst maintaining pressure re tighten the gland nut Loosen do not remove the 2 hexagon head b...

Page 37: ...Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failure to comply may result in serious personal injury or death Loosen do not remove four hexagon head...

Page 38: ...if required It is necessary to remove the knife from the machine for sharpening Knife Replacement Prior to working on the machine switch the main electrical switch to the 0 position and lock it Failu...

Page 39: ...___________________________________________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 39 After removal of the rotary kni...

Page 40: ...__________________________ Baader sland ehf Hafnarbraut 25 Kopavogur Iceland Tel 354 520 6900 Fax 354 520 6911 lager baader is www baader is 40 Use a suitable food quality anti seize lubricant when re...

Page 41: ...nd is authorized according to USDA H1 We recommend using this lubricant at all times When using other GRAS lubricants the trouble free functioning of the machine cannot be guaranteed Ensure only greas...

Page 42: ...erious personal injury or death Unscrew the drain and vent plugs After draining the oil flush the gear box thoroughly using suitable flushing oil Prior to filling the gear motor with new oil make sure...

Page 43: ...pax 17 P3 topax L54 P3 topax 68 P3 topax SAN P3 topax 91 Japan P3 topax 12 P3 topax 56 P3 topax 68 P3 topax 99 P3 triquart Namibia Quorum Pink II Quorum Pink II Quorum Purple Quorum Amber Quorum Clear...

Page 44: ...Ecolab Ab Makelankatu 54 A FIN 00510 Helsinki Finland Attn Vagn Andersen Denmark based Tel 358 9 39 65 51 Fax 358 9 39 65 53 05 Italy Henkel Ecolab S p A Centro Direzionale Colleoni Via Paracelso 6 Pa...

Page 45: ...Fax 1 651 552 4821 Romania Henkel Ecolab srl lasi office 3 Sos Nicolina Street Bl 928 parter Lasi R 6600 Romania Attn Ciprian Petcu Tel 40 32 221 859 Tel 40 32 222 597 Tel 40 32 226 459 Fax 40 32 226...

Page 46: ...ubricating matters Lubricant Soap Base Code Din 51502 ISO 3498 Viscosity Company Aral BP Castrol Chevron Esso Fina Kluber Mobil Shell Texaco Tribol ICI Molub Alloy Special lubricants and preservatives...

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