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17. REPLACEMENT OF LOOPER DRIVING CAM AND ROLLER

       1) To easy reassemble, machine should be turned 90 degrees to left side.
       2) Reassemble Chain looper driving cam (8), Lower looper driving cam (7),Needle driving rod set(6),
           Balancer (5), Upper looper driving cam (4), Spring(3) and Machine engage plate set(2). 
       3) Replace the main shaft  with Timing pully (1).
       4) Replace Feed dog driving cam (9) and Knife driving cam (10).
       5) Set handwheel to the original position before replaced (A).
       6) Tighten the screws of Machine engage plate set (2) and Timing pulley (1) without a play.
       7) For Model BLE1, BLE1AT, BLE3ATW, BLE1SX and BLE1LX
              Adjust the distance of Lower driving looper cam to be12mm between rightside of left bush and
              leftside of Lower looper driving cam. 
          For Model BLE8, BLE8W and BLCS
              Adjust the distance of Chain looper driving looper cam to be 0.2mm between rightside of left bush 
              and leftside of Chain looper driving cam.
       8) Turn handwheel and align First Screw of Lower looper driving cam (7), tighten 2 screws.
           Note: The flat of Lower driving cam is 90 degrees different from others.
       9) Turn handwheel and align First screws of Feed dog driving cam (9) and Knife driving cam (10).
       10) Tighten 4 screws.
       11) Replace Needle driving rod and Needle driving arm(14) 
       12) Make sure handwheel turns smoothly.
       
 To adjust and checkings
       1) Needle height
           Turn hand wheel, and bring needle bar at highest position. Turn Needle height adjuster to correct position.
           See page 2 and 3.
       2) Adjustment of engage position
            Loosen 2 screws of Machine engage plate set.
            Turn handwheel, and find out the end of joint pipes are in the center of looper joint pipes.
            Turn Machine engage plate set, and engage  threading button. 
            Keep Machine engage plate to rightward, and tighten 2 screws firmly.
            Make sure handwhell does not have a play rightward and leftward direction.
            Engage the lock button again, and make sure Jet-Air sistem does work well or not.
            See page 13.
       3) Timing of A.T.D. system
           CORRECT TIMING- When Upper looper is lowest position, Front discs should be just shut perfectly.
           Loosen 2 screws of timing pully (1) (or upper position timing pully), Turn handwheel and lower the
           Upper looper at the bottom position.
           Turn timing pully at front discs have just shut position.
           Keep timing pully to leftward, tighten 2 screws firmly.
           Make sure handwhell does not have a play rightward and leftward direction.
           See Service manual.
       3) Timing of Feed dog
           CORRECT TIMING- When tip of the Needle come down on the needle plate, top of feed dog should
           come down on the surface of needle plate.
           If you tighten first screw to screw flat of main shaft, the timing is correct automaticaly. 
       4) Timing of Knife
           CORRECT TIMING- When the Needle come down, the knife should come down on same timing.
           If you tighten first screw to screw flat, timing is correct automaticaly. 
       5) Position of Upper looper and Lower looper
            Make sure Upper looper and lower looper are correct position.
            See 3 and 4.
       6) Position of Chain looper 
           Make sure Chain looper is correct position.
           See Service manual.

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To reassemble

Summary of Contents for BLE1

Page 1: ...X BLE1AT BLE3ATW BLE8 BLE8W BLCS Vol 6 1 From Serial Numbers 8W K6 104507 ATW K6 148120 AT K6 104551 8W 101484 ATW 101141 AT 705451 DX 715850 8W 101201 8 501001 ATW 101081 AT 705771 DX 715800 8W 10023...

Page 2: ...e Needle System HAx1 130 705H SCHMETZ ORGAN Model Household Sewing Machine Plating Nickel Front Groove Needle System HAx1SP CR ORGAN SCHMETZ Model BLE1SX DX LX AT ATW BL101 Plating Chrome Front Groove...

Page 3: ...wise Raise needle b Height of presser foot Raise the presser foot lifter Loosen screw B and move the presser foot bar to raise or lower You are required to check the clearance between needle and press...

Page 4: ...er looper to the center of left right needle Loosen looper arm screw and adjust lower looper to the correct position Lower looper fixing screw Right Needle Lower looper position 3 5 5 7 m m 0 1 11 75...

Page 5: ...do not touch needles strongly and the distance between upper looper and needles is not big Repeat a to e until you get exact position 4 0 8 0 3 Looper arm screw for adjusting position a Replacement of...

Page 6: ...ockwise Raise feed dog Counter clockwise Lower feed dog Presser foot Pressure 1mm 1mm a FEED DOG HEIGHT ADJUSTMENT a FEED DOG POSITION ADJUSTMENT Screw of Main feed dog Rear Screw of Sub feed dog Fron...

Page 7: ...er Differential feed positining ratchet Screw Stitch length dial Sub feed dog front Main feed dog rear How to adjust a Move differential feed adjusting lever to get same moving length of main and sub...

Page 8: ...Pin Chaining tongue holder pin Chaining tongue holder Chaining tongue holder pin Adjusting chaining tongue Adjusting chaining tongue Screw A B a Move the pin to leftward b Remove chaining tongue hold...

Page 9: ...ce it b Fixing screw temporaly turn the hand pulley and bring the upper knife to the lowest positon c Adjust upper knife to be 1 1 5mm overlapping with cutting face of lower knife d Tighten firmly fix...

Page 10: ...edle O2 Thread No Use Stitch Width M Stitch Length 2 5 Differencial feed N Fabric Cotton broad 1 layer 3 7 0 1mm Fixing screw of Knife holder 5 5 3 0 Fixing screw of Knife holder Fixing screw of knife...

Page 11: ...D You are required to adjust NEEDLE THREAD SENSOR CABLE first Sewing Test with long poli span thread a 1 Needle 3 thread nomal sewing Needle Right Needle O2 Thread Long poli span thread 60 or short po...

Page 12: ...thread end in the threading port 4 Is there at least 40cm of loose thread beyond the threads guide above the threading port 5 Is there a kink or twist in the 40cm of thread to restrict the blow into...

Page 13: ...are in the center of the joint pipe receivers or not By same method as mentioned a check whether end of the joint pipe is in the centerof the pipe receiver or not In case that the end of the joint pip...

Page 14: ...Replace the piston cap to the new one 4 Give a amall amount of grease MOLYKOTE EM 50L around the piston cap and return the piston assembly to cylinder 5 Fit the piston driving shaft to the piston dri...

Page 15: ...A and B and adjust the position of looper thread take up guide 1 and overlock looper threading pipe holder set 2 so that joint pipes 3 may move smothly CHAIN LOOPER Loosen the screw C and D and adjust...

Page 16: ...grees while pushing the lock button and moving the releace lever right and left direction slowly and gently with left hand find out the best position that the end of joint pipes are in the center of l...

Page 17: ...ard and remove lower looper threading pipe downward and rightward 4 In case of replacing Joint pipe with new one remove it with Joint pipe spring very carefully 5 Replace Lower looper threading pipe 6...

Page 18: ...hten the Screw 2 Remove thickness gauge make sure the distance of disks is 0 9mm when opened 6 Replace Front disk moving arm set 7 Turn handwheel and bring the roller of Front disk moving arm set at t...

Page 19: ...t of Lower looper driving cam or Rollers you are required to do next steps 4 Remove the nut 11 of Needle driving rod set 6 and loosen the screw 13 5 Remove Needle driving rod set 6 from Lower looper d...

Page 20: ...ect position See page 2 and 3 2 Adjustment of engage position Loosen 2 screws of Machine engage plate set Turn handwheel and find out the end of joint pipes are in the center of looper joint pipes Tur...

Page 21: ...1 2 3 4 5 6 7 8 9 10 Main shaft For Lower looper driving cam For Knife driving cam For Feed dog driving cam A 8 7 0 2mm 12mm For BLE8 BLE8W BLCS For BLE1SX BLE1 BLE1DX BLE1LX BLE1AT BLE3ATW...

Page 22: ...e BLCS 3 For BLE5 BLE8W For BLE3ATW For BLCS 3 For BLE1SX DX AT Height of feed dog Distance of lower looper tip from center of lower looper shaft Distance of chain looper tip from center of chain loop...

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