BACA SYSTEMS BOSS, User Manual

Page 1: ...BOSS Saw User Manual V1 0 5 9 2019 1 BOSS Saw User Manual Version 1 0...

Page 2: ...BOSS Saw User Manual V1 0 5 9 2019 2...

Page 3: ...ome 11 Functionality 13 Single Cut 13 Multiple Cuts 13 Cross Cuts 14 Square 15 Add Pieces 16 Separate Pieces 18 Cut Pieces 20 Extend Cuts 23 Machining 23 ISO 24 Antivirus Software 24 BOSS Saw Calibrat...

Page 4: ...ion Issues 26 Arming and Operating BOSS Saw 27 Starting BOSS Saw 27 Tilt Table 28 Manual moves 29 Using the Wireless Pendant 30 Performing Maintenance Safely on the BOSS Saw 31 Cautions and Warnings 3...

Page 5: ...d the instructions in this manual before proceeding There are many warnings and cautions to be aware of before operating this machine Description The BOSS Saw is a 5 axis saw machine used to dimension...

Page 6: ...fic operations Safety precautions are also posted on the equipment Operator and service personnel shall pay attention to these cautions at all times On site safety and engineering personnel should dev...

Page 7: ...after servicing Do NOT use jumper wires across breakers or terminals Repair any electrical issue properly before placing the equipment back into service Operators must wear protective equipment when...

Page 8: ...an result in great bodily harm including death Make sure the machine is clear before executing a cycle The BOSS Saw system must never be operated without the saw guard in place Doing so can result in...

Page 9: ...rical power must be LOCKED OUT TAGGED OUT before service is to be performed The saw motor must NEVER be operated without the saw guard present Doing so can result in great bodily harm or even death Th...

Page 10: ...imize Pylon Viewer 11 Open TouchDrive 12 Close CAMERA COVER 13 Menu 14 Slab 15 TAKE PHOTO 16 Input Material Thickness 17 Delete Slab YES 18 Confirm 19 Select the last picture taken 20 OK 21 Wait up to...

Page 11: ...uts Deletes cuts and machining only Delete Pieces Deletes pieces only Delete All Deletes everything Including the picture Menu Items Parameters Primary screen that controls tooling 1 Select Parameters...

Page 12: ...BOSS Saw User Manual V1 0 5 9 2019 12...

Page 13: ...ng is not satisfied 5 Menu 6 See SEND PROGRAM for further instructions Multiple Cuts 1 Select Multiple Cuts 2 You must position the head exactly where and how you want it to start cutting 3 There are...

Page 14: ...ys to set the cutting limits a 2 point precise i Start ii Move the head where you want the cut to end iii End b Length i Length ii Type desired length in Length box iii Press Enter c Through i If slab...

Page 15: ...on of all the pieces 2 Slab NOT defined The head MUST be positioned exactly when you want the first left to right cut to start And the center of the blade to be center over where you want the first ba...

Page 16: ...PIECE movement below b File i USB 1 DXF files brought over on a flash drive ii Path 1 1 DXF files saved to C Users Public Documents Wintag Taglio 34 Touch Draw a Cannot be changed iii Path 2 1 This c...

Page 17: ...the bottom left side of the screen is the incremental move functions i The big arrows WITHOUT perpendicular lines is the only one to use ii Click the center of it to change its style g In the bottom r...

Page 18: ...f the slab and show you the direction it will move with a green arrow a If the blue or green arrows do not point in the correct direction or if they are on the wrong side of the piece Click close to t...

Page 19: ...is a protected process It and anything programmed prior can NOT be SORTED or have anything moved in the ISO LIST before it So be sure to do this when you want it to happen in the ISO If you delete cut...

Page 20: ...es 1 CUT PIECES 2 Saw Parameters 3 Check to be sure you are happy with the parameters in this page a Any changes made here will NOT affect any cuts that have already been added So it is best to make c...

Page 21: ...s you plan to miter before moving on c Press Inclined d In the top right corner will appear a dimension box Input your desired angle e Confirm f There is a 12 limit on the left and right side of the m...

Page 22: ...This allows to select an already determined cut and offset it a distance of your choosing ii this is the fastest and less waste full option Will require you to break the final pieces apart with a pry...

Page 23: ...1 MACHINE PIECES This should only be used if you need to process the entire sink Or for some reason the Piece Cuts page could not process something 2 Click on the object you want to process A complet...

Page 24: ...ine Interface is comprised of a windows desktop PC running various software applications such as TouchDrive that make the machine execute saw cut paths As such this machine is highly dependent on a we...

Page 25: ...BOSS Saw User Manual V1 0 5 9 2019 25 BOSS Saw Calibration and Tool Calibration Axis Calibration Automated Saw Diameter Master Blade Program...

Page 26: ...me Calibration Table Origin Definition Establish Table Level and Height Calculating the Table Level Tool Frame Compensation Saw Plumb Saw Trim Saw Kerf Saw Y Value Opposing Line Test Saw Y Value Measu...

Page 27: ...on machine 5 Once computer starts type the password a Password boss 6 Wait 2 minutes Red streetlight will come on when the PLC is ready 7 Start TouchDrive 8 Check to see that it is connected to the c...

Page 28: ...will lift b The pump will stop once table is all the way up 4 Set pressure treated 2x4 on stop plates 5 Place stone on 2x4 Be sure that no one and nothing goes behind the table while it is in the UP...

Page 29: ...e head left or right ii Y moves the Bridge front or back iii Z moves the head up or down iv C rotates the head v A pivots the head ii The individual axis buttons in the top left corner of the screen w...

Page 30: ...mbined with another button o Full press FP Rapid travel Second function Raise Blade Lower Blade Reverse Cut Direction Forward Cut Direction Against Blade Against blade Rotate Left Rotate Right Spindle...

Page 31: ...ile in maintenance mode Doing so can result in great bodily harm including death Running the machine in production while in maintenance mode is a violation of the safety standard ANSI RIA R15 06 2012...

Page 32: ...so can result in great bodily harm including death Make sure the machine is clear before executing a cycle The BOSS Saw system must never be operated without the saw guard in place Doing so can resul...

Page 33: ...BOSS Saw User Manual V1 0 5 9 2019 33 Smart Compensation Saw Wear Detector Feature Smart Probe...

Page 34: ...g Guide Technical Support Number 855 2234 3610 Support BACA Systems Technical Support SERVICE 855 234 3610 HOURS 7AM EST 8PM PST MESSAGE AFTERHOURS service bacasystems com SPARE PARTS 248 706 6420 par...

Page 35: ...Y 10 Ball screw nut O ring small Y 10 Ball screw nut bearing Y 20 Ball screw nut O ring large Y 20 Linear bearing block Y X Z 60 Belt Y 10 Belt X 5 Ball screw nut oil seal X 5 Ball screw nut O ring sm...

Page 36: ...BOSS Saw User Manual V1 0 5 9 2019 36 Preventative Maintenance...

Page 37: ...BOSS Saw User Manual V1 0 5 9 2019 37...

Page 38: ...Add NO 2 high temperature resistant grease by pulling pneumatic grease gun 3 5 times 1 total positions 6 Up down ball screw holder Trimonthly Mobilux EP series 2 Shell Alvaniz EP grease R2 Add NO 2 hi...