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V1.05 Revised 03/16/2021 

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There are several restriction to operate the machine. Below is the list of restriction: 

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To raise the roller, the clamp need to be raised. 

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To lower the clamp, the roller need to be roller. 

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To start the carriage, the roller need to be lowered. 

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To start the saw, the roller need to be lowered and the clamp also need to be 
lowered. 

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E-Stop need to disable and reseted. 

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Both saw stop and carriage stop can’t be blinking. If saw stop pushbutton or 

carriage pushbutton is blinking, there may have faults in the VFD. 

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Step by step procedure to miter a stone. 

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Make sure carriage is in the home position and the motor and the water is 
turned OFF. 

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Check for any loose debris, scrap material that may be leftover from previous 
cuts, and dispose of. 

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Clamps and rollers need to be disengaged or OFF. 

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Place larger pieces to be mitered on the Miter X table and now engage the 
rollers.  The pieces will now be off the table and moving the stone into 
position will be easier.  Align pieces up against the hard stop. 

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Once in position, lower the rollers  

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Engage the clamps to hold pieces in place. 

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Make sure the potentiometer (speed knob) is set to zero. 

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Turn on the motor and water. 

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Depress the blue button to engage the carriage moves to the right to begin 
cutting. 

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Slowly turn up the speed knob to increase the speed and movement of the 
carriage. Be carefull on turning up the speed of the carriage. Make sure the 
saw current indicator does NOT surpass 20A. 

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As the blade begins to contact the stone adjust the speed for desired results, 
cutting speeds vary from stone to stone. 

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Once the cutting is complete send the carriage to the home position and 
then clear out any debris for the next batch of cuts. 

Maintenance 

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Inspect and lubricate linear rails weekly at a minimum.

 

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With the carriage in motion, slowly pump oil to lubricate rails. Use Chevron 
Multifak EP00 grease or an acceptable subsititue. 

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Hose down table between jobs. 

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Wash rollers between jobs. 

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Ckech rollers for smooth operation and/or damage daily. 

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Replace rollers immediately wen needed. Rollers are a consumable. 

Summary of Contents for Miter X

Page 1: ...1 V1 05 Revised 03 16 2021 BACA Miter X Miter machine Operation Manual ...

Page 2: ...2 V1 05 Revised 03 16 2021 Contents Safety 3 Operation 5 Preparation 5 StartUp 6 Standard Operation 6 Maintenance 8 Troubleshooting 9 Electrical 9 Control 10 ...

Page 3: ...and warnings are highlighted for specific operations Safety precautions are also posted on the equipment On site safety and engineering personnel should develop and maintain proper work instructions for this machine which incorporate general and specific safety instructions as found in this manual On site safety and engineering personnel should develop and maintain proper lockout tagout procedures...

Page 4: ...sed after servicing Do NOT use jumper wires across fuses or fuse holders Repair any electrical issue properly before placing the equipment back into service Operators must wear protective equipment when working around the Miter X Operators must wear goggles or safety glasses to guard against spray and flying debris Operators and others exposed to noise levels above 90 dBA for more than 1 hour must...

Page 5: ...e cord grip Tigthen the cord grip to ensure the cable doesn t move Figure 1 1 1 Remove zip ties on Cat Track and red shipping brackets Connect minimum of 80PSI air connection to the regulator Make sure the regulator is set to 80PSI to 0 5 Mpa Figure 1 1 2 Connect water connection to water connection on the back of the machine Figure 1 1 3 ...

Page 6: ...y to be operated Figure 1 2 1 Standard Operation Figure 1 3 1 is the operator station to operate the machine From left to right listed o Raise roller Raise table roller to reduce friction between stone and table Operator can easily move the stone once it raised o Lower Clamp Lower the clamp to make sure the stone is not moving when it s being mittered o Move left carriage Move the cutting unit to ...

Page 7: ... Turn on the water valve o E Stop Stop the saw movement cutting unit movement raise of the roller and the lowered of the clamp Figure 1 3 2 represent the analog display for saw information and saw speed adjustment It will show you the current and the speed of the VFD ...

Page 8: ...ving the stone into position will be easier Align pieces up against the hard stop o Once in position lower the rollers o Engage the clamps to hold pieces in place o Make sure the potentiometer speed knob is set to zero o Turn on the motor and water o Depress the blue button to engage the carriage moves to the right to begin cutting o Slowly turn up the speed knob to increase the speed and movement...

Page 9: ... and TB104 2L respectively as well as to DI1 0 of PLC200 input through TB201 1 o Check if the 1L terminal of PLC200 output side is connected to 24VDC through the line TB108 1L o Check if the line TB203 2 is connected between DO1 2 of PLC200 output and SOL254 Ensure that the SOL254 is grounded to 0VDC through TB110 2L Clamp does not raise DO WE HAVE INPUTS FOR CLAMP AND WATER o Check if the 1L term...

Page 10: ...in the SawVFD_FaultCode watch table and contact BACA Carriage motor is not turning right or left o Try resetting the machine with the Reset Push Button on the Panel o Check the conditions of the Left and Right Limit Sensors and make sure they re intact and free from dust o Enable the Web Access for the PLC200 as shown in the MiterX Service Manual o Check for Input Output issues in the InputOutput_...

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