Bacharach Fyrite Pro, Operation & Maintenance Manual

Page 1: ...Fyrite Pro Combustion Gas Analyzer Instruction 0024 9395 Operation Maintenance Rev 12 October 2010 Product Leadership Training Service Reliability ENTER HOLD I O LIGHT 25 CO O PPM 2 52...

Page 2: ...OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND II ANY OBLIGATION LIABILITY RIGHT CLAIM OR REMEDY IN CONTRACT OR TORT WHETHER OR NOT ARIS ING FROM BACHARACH S NEGLIGENCE ACTUAL OR IMPLIED...

Page 3: ...13 3 5 4 Draft Channel Setup 13 3 5 5 Time Setup 14 3 5 6 Date Setup 14 3 5 7 Year Setup 15 3 5 8 Selecting Printer Protocol 15 3 5 9 Exiting the Setup Screen 15 4 0 OPERATION 17 4 1 Performing CO and...

Page 4: ...emperature Efficiency Screen 37 4 13 11 Ambient Air Temperature Screen 38 4 13 12 CO Air Free Screen 38 4 13 13 Sensor Error Screen 39 5 0 CALIBRATION MAINTENANCE 41 5 1 Entering the Calibration Mode...

Page 5: ...5 110 120 125 125 Printer Kit 125 Printer Oil Kit Part Number 24 8200 24 8201 24 8202 24 8103 24 8104 24 8105 24 8205 24 8206 Measurements Oxygen Stack Temperature Ambient Temperature Second Thermocou...

Page 6: ...Fyrite Pro Instruction 0024 9395 iv Notes...

Page 7: ...is manual contains information on all models of the Fyrite Pro Please disregard any information that does not pertain to your model WARNINGS This analyzer should not be used on a continuous basis This...

Page 8: ...HOLD button during a test will freeze all measured and calculat ed values at their current levels Pressing the ENTER button resumes testing For analyzers with memory pressing the HOLD button twice dur...

Page 9: ...l dependent maximum value in Flue Gas CO Air Free content 0 to 9 999 ppm Excess Air 0 to 400 Fuel Selection F1 thru F4 denotes the fuel selected as displayed on the LCD Natural Gas F1 Oil 2 F2 LPG F3...

Page 10: ...ue gas concentration of CO2 Carbon Monoxide 5 of reading or 10 ppm which ever is greater Flue Gas Temperature 4 F between 32 255 F 2 C between 0 124 C 6 F between 256 480 F 3 C between 125 249 C 8 F b...

Page 11: ...ient charge prior to each use Replace the batteries if the low battery symbol appears in the lower right corner of the screen To replace the bat teries 1 Remove battery cover from back of analyzer 2 I...

Page 12: ...e s draft hose onto the pressure fitting 3 Push the probe s thermocouple into the T STACK jack Important DO NOT force the thermocouple connector into its jack The connection tabs are different sizes a...

Page 13: ...Instruction 0024 9395 7 Fyrite Pro Figure 3 2A Connecting the 0019 7110 Probe Model 100 GAS INLET SAMPLE GAS HOSE WATER TRAP FILTER ASSEMBLY AC ADAPTER JACK PROBE TUBE PROBE STOP Optional...

Page 14: ...2B Connecting the 0024 3004 Probe Model 105 DIFFERENTIAL PRESSURE HOSE Optional WATER TRAP FILTER ASSEMBLY PROBE HANDLE GAS DRAFT THERMOCOUPLE CONNECTOR Not used on the Model 105 AC ADAPTER JACK DRAFT...

Page 15: ...4 9395 9 Fyrite Pro Figure 3 2C Connecting the 0019 7111 Probe Model 110 120 T STACK GAS INLET SAMPLE GAS HOSE THERMOCOUPLE CONNECTOR T STACK WATER TRAP FILTER ASSEMBLY AC ADAPTER JACK PROBE TUBE PROB...

Page 16: ...Probe Model 125 T STACK T AIR ROOM AIR PRIMARY AIR THERMOCOUPLE CONNECTOR T AIR DIFFERENTIAL PRESSURE HOSE Optional GAS DRAFT SAMPLE GAS THERMOCOUPLE CONNECTOR T STACK AC ADAPTER JACK WATER TRAP FILTE...

Page 17: ...cted in the Print Memory Menu Screen Stores the displayed value and automatically steps to the next screen when pressed during calibration or setup Places the unit into its Run Mode when held down for...

Page 18: ...Section 3 5 8 3 5 1 Entering Setup 1 With the analyzer turned OFF press and hold down the HOLD button 2 Press the I O button 3 Release both buttons 4 The analyzer is now in its Setup Mode Refer to Se...

Page 19: ...condi tions during start up A2 Auto Zero With the CO channel set to auto zero the CO sensor is zeroed to the ambient CO level during start up Important When using this mode the analyzer must be turned...

Page 20: ...ayed 3 Press ENTER to move the selection bars over the minute digits 4 Press the or button until the correct minute value is displayed 5 Press ENTER to move to the next Setup Screen or I O to exit set...

Page 21: ...5 8 Selecting Printer Protocol The analyzer can be set up for either an HP or IrDA type printer 1 Enter the Setup Mode per Section 3 5 1 If necessary repeatedly press ENTER until one of the following...

Page 22: ...Instruction 0024 9395 16 Fyrite Pro Notes...

Page 23: ...yzers that do not contain an oxygen sensor and have their CO channel set up for manual zero The warm up time is 60 seconds for analyzers that contain an oxygen sensor and or have their CO channel set...

Page 24: ...l 120 125 push ENTER until the CO O2 Screen appears Model 100 Model 105 Model 120 125 3 Insert the analyzer s probe into the area to be tested and observe the detected CO level on the LCD 4 1 3 Measur...

Page 25: ...erature with the burner operating Model 125 This analyzer has a second thermocouple channel that can be used to independently monitor the temperature of the burner s combustion air supply When using t...

Page 26: ...diverter on top can be accurately tested by inserting the probe tip directly into the top of the fire tube below the diverter 80 Efficiency Fan Assist or Power Vented Combustion testing of fan assist...

Page 27: ...Instruction 0024 9395 21 Fyrite Pro 90 Eff Condensing Furnace Boiler Atmospheric or Gravity Vented Boiler 80 Eff Fan Assist or Power Vented Furnace Boiler...

Page 28: ...hanges in burner performance Note When a calculation cannot be made because of im proper data i e oxygen level above 17 9 four dashes appear in place of the calculated value on both the screen and pri...

Page 29: ...analyzer s internal components to become soaked in condensate for long periods of time Before each use inspect the filter element of the water trap filter as sembly Replace the filter if it looks dirt...

Page 30: ...e detached from the analyzer when the operator desires to sample without the probe 4 6 Saving Test Data in Memory Model 105 110 120 125 Up to 10 individual sets of test data can be saved in memory as...

Page 31: ...g will not be available 1 If the analyzer is in its Run Mode press the HOLD button twice to enter the Print Memory Menu Screens If the analyzer is already in its Hold Mode press the HOLD button only o...

Page 32: ...depends on the model of the ana lyzer and whether the operator desires to print only the current test data or all stored test data starting with the most recent Perform the appropri ate procedure bel...

Page 33: ...CO2 9 5 CO 12 ppm CO AIR FREE 15 ppm Draft 0 25 WC COMMENTS Notes When a calculation cannot be made because of improper data i e oxygen level above 17 9 four dashes appear in place of the calculated v...

Page 34: ...lear memory and return to the Hold Mode or press HOLD to return to the Hold Mode without clearing memory 4 10 Turning OFF the Analyzer CO Purge Press the I O button to turn OFF the analyzer The unit w...

Page 35: ...econds 4 12 Run Mode Screens Figures 4 2A thru 4 2E show the order in which the screens are displayed by pressing the ENTER and buttons after the analyzer warms up and enters its Run Mode The top scre...

Page 36: ...l 110 Run Mode Screens Fuel Select F1 Natural Gas F2 Oil 2 F3 LPG F4 Kerosene O2 Ambient Combustion Air Temperature Stack Temperature Efficiency CO2 Excess Air F1 EL U F 251 92 CO2 EXCESS AIR F1 787 0...

Page 37: ...Fuel Select F1 Natural Gas F2 Oil 2 F3 LPG F4 Kerosene CO O2 CO Air Free Ambient Combustion Air Temperature Stack Temperature Efficiency CO2 Excess Air F1 EL U F 251 92 CO2 EXCESS AIR F1 787 00 STACK...

Page 38: ...3 LPG F4 Kerosene CO O2 CO Air Free Ambient Combustion Air Temperature Temperature Differential Stack Temperature Efficiency CO2 Excess Air CO Draft Draft Zero F1 EL U F 251 92 CO2 EXCESS AIR F1 787 0...

Page 39: ...efer to Section 3 5 3 At the end of warm up the analyzer s first display screen appears refer to Section 4 12 Note If any errors were detected during warm up the Sensor Error Screen Section 4 13 13 is...

Page 40: ...press ENTER to unfreeze ENTER Hold for 2 seconds to display Fuel Screen Model 125 LIGHT Toggles backlight ON OFF I O Turns analyzer OFF 5 second delay 4 13 4 Draft Zero Screen Model 105 125 The Draft...

Page 41: ...Codes F1 Natural Gas F3 LPG F2 Oil 2 F4 Kerosene Front Panel Button Functions Displays next fuel code Displays previous fuel code ENTER Go to Run Mode refer to Section 4 12 HOLD No effect LIGHT Toggle...

Page 42: ...for 2 seconds to display Fuel Screen LIGHT Toggles backlight ON OFF I O Turns analyzer OFF 5 second delay 4 13 8 CO2 Excess Air Screen Model 110 120 125 The CO2 reading is a calculation of the percen...

Page 43: ...splay Fuel Screen LIGHT Toggles backlight ON OFF I O Turns analyzer OFF 5 second delay 4 13 10 Stack Temperature Efficiency Screen Model 110 120 125 The STACK reading is the temperature measured at th...

Page 44: ...ons Displays next screen refer to Section 4 12 Displays previous screen refer to Section 4 12 HOLD Freezes display press ENTER to unfreeze ENTER Hold for 2 seconds to display Fuel Screen LIGHT Toggles...

Page 45: ...set up for Auto Zero refer to Section 3 5 3 a CO sensor error will occur if the detected carbon monoxide level is above 50 ppm during the warm up cycle Note that if the CO channel is set up for manual...

Page 46: ...Instruction 0024 9395 40 Fyrite Pro Notes...

Page 47: ...zer turned OFF place the unit in fresh ambient air then press and hold down the ENTER button 2 Press the I O button and release it Observe that all LCD segments are turned ON 3 Release the ENTER butto...

Page 48: ...ress ENTER to store the displayed value and move to the next calibration screen or hold down ENTER for 2 seconds to store the displayed value and enter the Run Mode or press the I O button to exit the...

Page 49: ...n Mode and turn OFF the analyzer without saving the changes 7 Remove thermocouple simulator from analyzer 5 4 Stack Thermocouple Calibration Model 110 120 125 Material Required Thermocouple Simulator...

Page 50: ...epeatedly press the ENTER button until O2 appears in the lower left side of the display 2 Allow pump to run and sample fresh air for at least 1 minute 3 Use the and buttons to set the display to 20 9...

Page 51: ...g then calibrate using 500 ppm CO If the analyzer however will be primarily used for ambient testing then calibrate using 100 ppm CO Procedure 1 With the analyzer sampling fresh air enter the Calibrat...

Page 52: ...match the CO concentration stamped on the gas cylinder 9 Press ENTER to store the new calibration values and move to the next calibration screen or hold down ENTER for 2 seconds to store the new calib...

Page 53: ...5 2 5 Use the bellows to apply a positive pressure of 4 00 in H2O and then use the and buttons to adjust the displayed value to match the reading on the manometer 6 Remove pressure and repeat Steps 3...

Page 54: ...e then reassemble the trap Replace the Filter Element when dirty Material Required Filter Element P N 0007 1644 Small Flat Blade Screwdriver Procedure 1 Disassemble the trap see Figure 5 3 2 Remove an...

Page 55: ...ygen sensor s electrical connector from the circuit board Then push down twist counterclockwise then pull the oxy gen sensor out of its socket see Figure 5 4 Tip To obtain a better grip on the oxygen...

Page 56: ...over laying it face down to the left of the body d Carefully remove the circuit board slipping off the battery con nector on top and then laying the circuit board face down in the top cover 2 Gently p...

Page 57: ...ly remove the circuit board slipping off the battery con nector on top and then laying the circuit board face down in the top cover 2 Slip off the pump motor s electrical connector from the circuit bo...

Page 58: ...Instruction 0024 9395 52 Fyrite Pro Figure 5 4 Case Components Plumbing Schematic CO SENSOR GASKET Model 125E only OXYGEN SENSOR SOCKET PRESSURE SENSOR ON PCB PUMP HOLD DOWN CLAMP...

Page 59: ...Instruction 0024 9395 53 Fyrite Pro Figure 5 5 PCB Components CO SENSOR Model 125E only To BATTERY To OXYGEN SENSOR To PUMP PRESSURE SENSOR RED WIRE RED WIRE RED WIRE...

Page 60: ...Instruction 0024 9395 54 Fyrite Pro Notes...

Page 61: ...5102 7 mm OD Pressure Connectors 0105 5103 Pump Assembly 0024 3048 Thermocouple Replacement Kit for 12 Probe 24 3004 0024 8414 Water Trap Filter Assembly Complete 0019 3265 Water Trap Filter Assembly...

Page 62: ...hargeable batteries includes 120 VAC charger 0024 1229 IrDA w disposable batteries 0024 1400 Printer Paper 1 Roll 0006 8733 5 Roll Pack 0024 1310 Probe Stop w Thumbscrew 0019 3037 Protective Rubber Bo...

Page 63: ...Fax 724 334 5723 Email help MyBacharach com Canada Bacharach of Canada Inc 20 Amber St Unit 7 Markham Ontario L3R 5P4 Canada Phone 905 470 8985 Fax 905 470 8963 Email bachcan idirect com 6 3 Service...

Page 64: ...Headquarters 621 Hunt Valley Circle New Kensington PA 15068 Ph 724 334 5000 Fax 724 334 5001 Toll Free 800 736 4666 Website www MyBacharach com E mail help MyBacharach com Printed in U S A...