Backyard Discovery 12 x 10 ARLINGTON, Owner'S Manual & Assembly Instructions

Page 1: ...www backyarddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2001510 12 x 10 ARLINGTON Owner s Manual Assembly Instructions MANU...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...x Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating and identifying al...

Page 4: ...Owner s Manual This Limited Warranty does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect perf...

Page 5: ...eck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...from the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed 7 187 2 6 5 2 7 Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that require a...

Page 8: ...nless as possible Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easil...

Page 9: ...2 NEEDED Tools Required for Installation Owner s Manual 1 2 5 16 1 4 3 8 9...

Page 10: ...ly to a wood deck is NOT included and will need to be purchased separately You must ensure there is ample structural support under the deck before permanently attaching Post mounts are provided with y...

Page 11: ...3598 1 3 8 x5 1 4 x53 7 8 36x134x1370 D4 x4 ANGLE BRACE W4L13602 1 3 8 x5 1 4 x30 1 4 36x134x769 D5 x4 ANGLE BRACE W4L13607 1 3 8 x5 1 4 x32 3 8 36x134x823 D6 x4 OUTSIDE RAFTER W4L13604 1 3 8 x3 3 8 x...

Page 12: ...80 5 8 72x134x2048 RP1 x2 POST W2A03018 6 x6 x89 1 2 152x152x2274 P1 x2 POST W2A03021 6 x6 x33 1 4 152x152x845 P3 x2 END RAFTER W2A03022 2 13 16 x5 x80 5 8 72x134x2048 RP2 x2 POST W2A03019 6 x6 x89 1...

Page 13: ...L WH BLK 5 16x7 8 x94 H100192 T NUT BLK 5 16 x26 H100379 BOLT WH BLK 5 16x1 1 2 x13 H100407 BOLT WH BLK 5 16x1 1 4 x18 H100459 BOLT WH BLK 5 16x1 x18 H100468 LAG SCREW WH BLK 5 16x1 1 2 x54 H100471 BO...

Page 14: ...K 12x19 x112 H100199 WASHER LOCK EXT BLK 8x19 x116 H100198 WASHER FLAT BLK 8x19 x17 H100630 CONCRETE ANCHOR 1 4 x2 x18 H100120 SCREW PWH BLK 8x3 4 x17 H100392 NUT LOCK BLK 5 16 x4 H100479 WASHER FLAT...

Page 15: ...to Scale Parts Identification A REVISION TAG x1 A100314 BYD ID TAG SMALL WITHOUT AGES x1 A100241 ROOF BRACKET x6 A4M00961 L BRACKET 66x66x127 BLK x4 A4M00619 BRACKET x4 A4M00972 BRACKET x2 A4M00973 BR...

Page 16: ...Accessory Components Not to Scale Owner s Manual Parts Identification 6x6 POST FOOT x4 A6P00308 POST ANCHORING PLATE x8 A4M00977 POST PLATE x8 A4M00978 16...

Page 17: ...ication Accessory Components Not to Scale RIDGE CAP 29 GA x2 A4M01116 ROOF EDGE TRIM x4 A4M00982 29 GA STEEL SHEETING x8 A4M01124 ROOF EDGE TRIM SPLICE x2 A4M00983 RIDGE CAP PROTECTOR x2 A6P00398 RIDG...

Page 18: ...G SAW HORSES FOR STEPS 1 THROUGH 3 6x6 POST FOOT x4 A6P00308 SCREW PFH BLK 8x1 1 2 x16 H100200 TIP 200 x8 SCREW 1 1 2 POST W2A03018 6 x6 x89 1 2 152x152x2274 P1 x2 POST W2A03019 6 x6 x89 1 2 152x152x2...

Page 19: ...H100193 BEAM W4L13606 1 3 8 x5 1 4 x64 5 8 36x134x1640 D2 x8 POST W2A03021 6 x6 x33 1 4 152x152x845 P3 x2 BRACKET x4 A4M00972 BRACKET x4 A4M00974 L BRACKET 66x66x127 BLK x4 A4M00619 NOTE FACE HOLES IN...

Page 20: ...BLK 5 16x3 1 2 8 H100482 BOLT WH BLK 5 16x2 1 4 16 H100205 NUT BARREL WH BLK 5 16x7 8 16 H100192 WASHER LOCK EXT BLK 12x19 16 H100199 WASHER LOCK EXT BLK 8x19 24 H100198 STEP 3 ANGLE BRACE W4L13611 1...

Page 21: ...x4 NUT BARREL 7 8 BEAM ASSEMBLY x1 ASSEMBLED ABOVE 468 x4 BOLT WH 1 192 x4 NUT BARREL 7 8 198 x4 WASHER 8x19 199 x4 WASHER 12x19 COMPLETE THIS STEP TWICE COMPLETE THIS STEP TWICE NUT BARREL WH BLK 5...

Page 22: ...EP TWICE D3 x2 BEAM 205 x8 BOLT 2 1 4 198 x8 WASHER 8x19 199 x8 WASHER 12x19 192 x8 NUT BARREL 7 8 BOLT WH BLK 5 16x2 1 4 16 H100205 D1 x1 BEAM BEAM ASSEMBLY x1 ASSEMBLED ABOVE WASHER LOCK EXT BLK 12x...

Page 23: ...8 x16 H100192 BOLT WH BLK 5 16x2 1 4 x16 H100205 LAG SCREW WH BLK 5 16x3 1 2 4 H100482 205 x4 BOLT 2 1 4 198 x4 WASHER 8x19 199 x4 WASHER 12x19 STEP 6 COMPLETE THIS STEP ON ALL 4 ANGLE BRACES AS SHOWN...

Page 24: ...K 8x19 4 H100198 WASHER LOCK EXT BLK 12x19 8 H100199 T NUT BLK 5 16 8 H100379 END RAFTER W2A03020 2 13 16 x5 1 4 x80 5 8 72x134x2048 RP1 x2 ANGLE BRACE W4L13602 1 3 8 x5 1 4 x30 1 4 36x134x769 D5 x4 B...

Page 25: ...2 x4 RAFTER W4L13603 1 3 8 x3 3 8 x77 3 8 36x86x1965 E2 x6 OUTSIDE RAFTER W4L13604 1 3 8 x3 3 8 x77 3 8 36x86x1965 E1 x4 200 x5 SCREW 1 1 2 391 x5 SCREW 2 H2 x1 FASCIA H2 x1 FASCIA E1 x1 OUTSIDE RAFTE...

Page 26: ...4 E3 E3 E4 E3 E4 SHEATHING BOARD W4L13601 1 3 8 x3 3 8 x35 1 4 36x86x896 E4 x8 SQUARE EACH ROOF PANEL MEASURE FROM CORNER TO CORNER AS SHOWN AND ENSURE THE MEASUREMENT IS THE SAME IN EACH DIRECTION TH...

Page 27: ...L ASSIST YOU IN THE COMING STEPS WARNING GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS EDGES ARE SHARP PREPARATION NOTE HOLE LOCATIONS GO TOWARDS THE PEAK OF THE ROOF Note the pre drilled holes on t...

Page 28: ...YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON SHEATHING BOARD 29 GA STEEL SHEETING x2 A4M01124 760 x8 SCREW 1 1 4 NOTE THRU HOLES NOTE RIB OVERLAP 1 8 in 3 mm HOLD SHEETING INSIDE OF FRAME 5 16 in 8 mm 1...

Page 29: ...10 16x1 1 4 WOODGRIP SCREW x24 H100760 SHEATHING BOARD 760 x24 SCREW 1 1 4 STEP 12 29...

Page 30: ...760 x32 SCREW 1 1 4 1 8 in 3 mm NOTE HOLE LOCATIONS NOTE RIB OVERLAP FLUSH SHEETING 124 x2 29 GA STEEL SHEETING 10 16x1 1 4 WOODGRIP SCREW x32 H100760 STEP 13 29 GA STEEL SHEETING x2 A4M01124 30...

Page 31: ...H100760 NOTE MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON 5 16 in 8 mm 760 x8 SCREW 1 1 4 NOTE RIB OVERLAP NOTE THRU HOLES 1 8 in 3 mm 29 GA STEEL SHEETING x2 A4M01124 124 x2 29 GA STEEL SHEET...

Page 32: ...760 x24 SCREW 1 1 4 10 16x1 1 4 WOODGRIP SCREW x24 H100760 STEP 15 32...

Page 33: ...CATIONS NOTE RIB OVERLAP 1 8 3 mm HOLD SHEETING TO INSIDE OF FRAME 29 GA STEEL SHEETING x2 A4M01124 FLUSH SHEETING 760 x32 SCREW 1 1 4 124 x2 29 GA STEEL SHEETING 10 16x1 1 4 WOODGRIP SCREW x32 H10076...

Page 34: ...IS RECOMMENDED THAT A 1 8 DRILL BIT IS USED TO CREATE STARTER HOLES ROOF EDGE TRIM x4 A4M00982 ROOF EDGE TRIM SPLICE x2 A4M00983 TIP NOTE NOTE SCREWS GO THROUGH EDGE TRIM INTO THE TOP OF THE RIBS IN T...

Page 35: ...SHOWN 691 2 4510 6 A THIRD PERSON IS HELPFUL TO ATTACH ROOF ONCE IT IS IN PLACE NOTE TIP BOLT WH BLK 5 16x9 1 2 x2 H100829 829 x2 BOLT 9 1 2 770 x2 WASHER 5 16 479 x2 NUT 5 16 STEP 18 391 x2 SCREW 2...

Page 36: ...ER LOCK EXT BLK 12x19 x4 H100199 A THIRD PERSON IS HELPFUL TO ATTACH ROOF ONCE IT IS IN PLACE WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS ONCE IN PLA...

Page 37: ...STEP 20 BOLT WH BLK 5 16x9 1 2 x2 H100829 WASHER FLAT 5 16 BLK x2 H100770 NUT LOCK BLK 5 16 x2 H100479 829 x1 BOLT 9 1 2 770 x1 WASHER 5 16 479 x1 NUT 5 16 COMPLETE THIS STEP TWICE 37...

Page 38: ...SHER 8x19 199 x4 WASHER 12x19 D6 D6 D6 D6 ANGLE BRACE W4L13607 1 3 8 x5 1 4 x32 3 8 36x134x823 D6 x4 BOLT WH BLK 5 16x2 1 2 x8 H100194 BOLT WH BLK 5 16x2 1 4 x8 H100205 NUT BARREL WH BLK 5 16x7 8 x16...

Page 39: ...CENTER ROOF BRACKETS ON EACH RAFTER AND ATTACH 961 x6 ROOF BRACKET NOTE ROOF BRACKET x6 A4M00961 SCREW PWH BLK 8x1 1 4 x30 H100536 536 x30 SCREW 1 4 STEP 22 39...

Page 40: ...PLICE x1 A4M01127 INSTALL THE PROVIDED RIDGE CAP SPLICE BY SLIDING EACH RIDGE CAP INTO THE SPLICE AS SHOWN UNTIL CENTERED NOTE 127 x1 RIDGE CAP SPLICE 116 x1 RIDGE CAP 29 GA 116 x1 RIDGE CAP 29 GA RID...

Page 41: ...RIDGE CAP PROTECTOR x2 A6P00398 NOTE REMOVE SPACERS AS SHOWN BEFORE INSTALLING ASSEMBLE BY ALIGNING THE HOLES ON EACH RIDGE CAP TO THE HOLES IN THE RIDGE CAP SPLICE TO ENSURE THAT THE OVERALL LENGTH...

Page 42: ...ASSEMBLY CAREFULLY ACROSS THE ROOF RIDGE UNTIL BOTH ENDS SIT INSIDE RAFTERS AS SHOWN 117 1 16 in 2974 mm 392 x16 SCREW 3 4 RIDGE CAP ASSEMBLY FROM PREVIOUS STEP SCREW PWH BLK 8x3 4 x16 H100392 NOTE US...

Page 43: ...POST PLATE x8 A4M00978 POST ANCHORING PLATE x8 A4M00977 LAG SCREW WH BLK 5 16x1 1 2 x32 H100471 471 x32 LAG SCREW 1 1 2 978 x8 POST PLATE 977 x8 POST ANCHORING PLATE STEP 26 43...

Page 44: ...FRONT REAR BYD ID TAG SMALL WITHOUT AGES x1 A100241 A REVISION TAG x1 A100314 SCREW PFH BLK 8x1 1 2 x4 H100200 200 x2 SCREW 1 1 2 241 x1 BYD ID TAG 314 x1 REVISION TAG 200 x2 SCREW 1 1 2 STEP 27 44...

Page 45: ...FOR INSTALLATION ON WOOD DECK YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK 630 x16 WASHER 8x19 120 x16 SCREW 2 WASHER FLAT BLK 8x19 x16 H100630 SCREW CONCRETE ANCHOR 1 4x2 x16 H100120 N...