Backyard Discovery 2004573COM, Owner'S Manual & Assembly Instructions

Page 1: ...Y MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2006539 2004573 CABANA LOUNGER Owner s Manual Assembly Instructions MANUFACTURED BY Backyard Discovery 3305 Ai...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...box 1 800 856 4445 Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating...

Page 4: ...rts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging This warranty applies to the original owner and registrant and is non transferable Regu...

Page 5: ...d Check all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...tighten until instructed LOCK WASHER BARREL NUT LOCK WASHER BOLT Bolt and T Nut Assembly Tap T nut into the provided hole Insert your bolt through the lock washer and insert into the provided hole opp...

Page 8: ...le Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easily identify any...

Page 9: ...Owner s Manual Tools Required for Installation 9...

Page 10: ...ded with your structure which allows you to permanently install your structure to a pre existing or new wood or concrete surface The hardware to attach the post mounts to the structure is included The...

Page 11: ...4x2274 D2 1 JOIST END W4L13042 1 3 8 x5 1 4 x18 3 4 36x134x477 D3 1 JOIST END W4L13043 1 3 8 x5 1 4 x18 3 4 36x134x477 D4 1 BEAM END W4L13048 1 x5 1 4 x29 24x134x736 G7 1 BEAM W4L13049 1 x5 1 4 x89 1...

Page 12: ...1 BEAM END W4L13063 1 x5 1 4 x19 24x134x484 G15 1 BEAM W4L13050 1 x5 1 4 x71 1 8 24x134x1807 G9 1 TOP JOIST W4L13056 1 3 8 x3 3 8 x81 1 2 36x86x2070 E1 2 TOP JOIST W4L13057 1 3 8 x3 3 8 x71 1 2 36x86...

Page 13: ...6 1 x3 3 8 x78 7 8 24x86x2002 H1 12 CLEAT W4L13044 1 3 8 x2 3 8 x53 36x60x1345 F1 4 TOP JOIST W4L13061 1 3 8 x3 3 8 x30 36x86x761 E6 2 TOP JOIST W4L13060 1 3 8 x3 3 8 x40 3 8 36x86x1025 E5 2 RAIL W4L1...

Page 14: ...2 140x140x2274 WP2 PERGOLA POST W2A02923 1 5 1 2 x5 1 2 x89 1 2 140x140x2274 WP3 PERGOLA POST W2A02924 1 5 1 2 x5 1 2 x89 1 2 140x140x2274 ARM REST W4L13068 1 3 8 x5 x26 36x126x660 D7 2 Wood Component...

Page 15: ...0199 SCREW PFH BLK 8x1 1 2 13 H100200 SCREW PWH BLK 8x5 8 164 H100202 BOLT WH BLK 5 16x1 1 2 13 H100407 BOLT WH BLK 5 16X6 18 H100363 SCREW PFH BLK 8x1 1 4 68 H100387 SCREW PFH BLK 8x2 26 H100391 SCRE...

Page 16: ...rdware Components TORX WRENCH T 30 2 H100114 TORX BIT T 30 2 H100147 TORX WRENCH T 40 2 A100041 TORX BIT T 40 2 A100042 SCREW SETTER 1 H100764 LAG SCREW WH BLK 5 16x2 1 2 4 H100197 LAG SCREW 5 16x4 BL...

Page 17: ...to Scale 9205345 Parts Identification FOOT 142 SQUARE POST 3 A100029 BYD ID TAG SMALL WITHOUT AGES 1 A100241 A REVISION TAG 1 A100314 90 L BRACKET BLK 8 A4M00555 L BRACKET 24x30x112 BLK 8 A4M01108 BRA...

Page 18: ...Accessory Components Not to Scale 9205109 9205116 Parts Identification SEAT CUSHION 2 A6P00392 BACK CUSHION 4 A6P00393 BACK CUSHION 4 A6P00395 SEAT CUSHION 2 A6P00394 OR 9205109 CAST SLATE 9205116 SPE...

Page 19: ...T A4M01060 1 POST 1 A4M01070 POST 1 A4M01069 POST 1 A4M01063 ARM POST RIGHT 1 A4M01105 ARM POST LEFT 1 A4M01106 RAIL 2 A4M01101 ANGLED RAIL 4 A4M01102 SUPPORT 24 A4M01064 RAIL 2 A4M01065 RAIL 2 A4M010...

Page 20: ...SCREW PWH BLK 8x5 8 4 H100202 NUT LOCK BLK 5 16 50 H100479 BOLT CARRIAGE BLK 5 16x1 1 2 50 H100712 WASHER FLAT 5 16 BLK 52 H100770 SCREW PWH BLK 8x3 11 H100824 SCREW PWH BLK 8x3 4 4 H100392 LAG SCREW...

Page 21: ...4x7 8 8 H100399 WASHER LOCK EXT BLK 8x15 8 H100400 BOLT WH BLK 5 16X6 8 H100363 NUT BARREL WH BLK 5 16x1 1 2 8 H100193 WASHER LOCK EXT BLK 12x19 8 H100199 WASHER LOCK EXT BLK 8x19 8 H100198 WP1 x1 WP...

Page 22: ...19 8 H100198 NUT BARREL WH BLK 1 4x7 8 8 H100399 WASHER LOCK EXT BLK 12x19 8 H100199 LAG SCREW WH BLK 1 4x1 1 2 8 H100403 NUT BARREL WH BLK 5 16x1 1 2 8 H100193 TOP RAIL W4L13064 1 x5 1 4 x81 1 4 24x1...

Page 23: ...STEP 3 F1 x4 391 x24 SCREW 2 LOCATE AND ALIGN WITH PILOT HOLES FOR PROPER ASSEMBLY NOTE DIRECTION OF THE NOTCH CLEAT W4L13044 1 3 8 x2 3 8 x53 36x60x1345 F1 4 SCREW PFH BLK 8x2 24 H100391 23...

Page 24: ...H100387 RAIL W4L13046 1 x3 3 8 x78 7 8 24x86x2002 H1 12 TOP RAIL W4L13047 1 x5 1 4 x78 7 8 24x134x2002 G2 2 G2 x1 G4 x1 G2 x1 RAIL W4L13045 1 x5 1 4 x78 7 8 24x134x2002 G1 1 RAIL W4L13065 1 x5 1 4 x7...

Page 25: ...Y STEP 5 093 x8 BRACKET BRACKET 8 A4M01093 202 x144 SCREW 5 8 SCREW PWH BLK 8x5 8 144 H100202 25...

Page 26: ...x5 1 4 x29 24x134x736 G7 1 BEAM W4L13049 1 x5 1 4 x89 1 2 24x134x2274 G8 1 BEAM W4L13051 1 x5 1 4 x71 1 8 24x134x1807 G10 1 BEAM END W4L13062 1 x5 1 4 x29 24x134x736 G14 1 BEAM W4L13050 1 x5 1 4 x71...

Page 27: ...x4 LAG 3 BEAM SUBASSEMBLY FROM STEP 6 ALIGN HOLES IN BEAM WITH HOLE LOCATED IN NOTCH 1 FRONT BEAM SUBASSEMBLY FROM STEP 6 EDGE HOLES TOWARD THE TOP OF THE BEAM WASHER LOCK EXT BLK 8x19 4 H100198 LAG S...

Page 28: ...11 NUT BARREL WH BLK 5 16x7 8 6 H100192 WASHER LOCK EXT BLK 12x19 6 H100199 WASHER LOCK EXT BLK 8x19 6 H100198 BOLT WH BLK 5 16x1 1 2 6 H100407 BEAM W4L13049 1 x5 1 4 x89 1 2 24x134x2274 G8 1 BEAM END...

Page 29: ...x2 555 x8 90 L BRACKET BLK 202 x12 SCREW 5 8 SUPPORT BRACE W4L13055 1 3 8 x5 1 4 x4 5 8 36x134x116 D5 2 90 L BRACKET BLK 8 A4M00555 SCREW PWH BLK 8x5 8 12 H100202 34 in 864 mm 42 3 8 in 1075 mm APPROX...

Page 30: ...TEP 8 LAG SCREW WH BLK 5 16x2 1 2 4 H100197 WASHER LOCK EXT BLK 8x19 4 H100198 EDGE HOLES TOWARD THE TOP OF THE BEAM BEAM SUBASSEMBLY FROM STEP 8 198 x4 WASHER 8x19 197 x4 LAG SCREW 2 1 2 202 x4 SCREW...

Page 31: ...6 TOP JOIST W4L13056 1 3 8 x3 3 8 x81 1 2 36x86x2070 E1 2 TOP JOIST W4L13057 1 3 8 x3 3 8 x71 1 2 36x86x1817 E2 2 TOP JOIST W4L13058 1 3 8 x3 3 8 x61 1 8 36x86x1553 E3 2 TOP JOIST W4L13059 1 3 8 x3 3...

Page 32: ...E THIS MOUNTING PROCEDURE IS MEANT TO BE USED ON CONCRETE ONLY 2 PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST NOTE STEP 12 FOOT 142 SQUARE POST 3...

Page 33: ...SIDE PLACE EACH FOOT INSIDE OF THE LINES DRAWN IN THE PREVIOUS STEP USING A 3 16 CONCRETE DRILL BIT PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD 2 USE THE 1 4 x2 CONCRETE ANCHORS TO ATTACH EACH...

Page 34: ...CH POST INSIDE A FOOT AND MOUNT BYD ID TAG SMALL WITHOUT AGES 1 A100241 A REVISION TAG 1 A100314 SCREW PWH BLK 8x3 4 4 H100392 SCREW PFH BLK 8x1 1 2 12 H100200 392 x2 SCREW 3 4 314 x1 A REVISION TAG 2...

Page 35: ...T LEFT 1 A4M01106 ARM POST RIGHT 1 A4M01105 SNAP IN SQUARE PLUG 2 A6P00377 FRAME END RIGHT A4M01066 1 377 x1 SNAP IN SQUARE PLUG 377 x1 SNAP IN SQUARE PLUG 060 x1 FRAMED END LEFT 106 x1 ARM POST LEFT...

Page 36: ...16 METAL ARM RIGHT SUBASSEMBLY x1 471 x10 LAG SCREW 1 1 2 RIGHT LEFT ARMS METAL ARM LEFT SUBASSEMBLY x1 LAG SCREW WH BLK 5 16x1 1 2 10 H100471 1 METAL ARM LEFT SUBASSEMBLY 1 METAL ARM RIGHT SUBASSEMBL...

Page 37: ...1065 RAIL 2 A4M01095 BOLT WH BLK 1 4x1 12 H100171 TOP SNAP IN SQUARE PLUG 3 A6P00377 377 x3 SNAP IN SQUARE PLUG 171 x12 BOLT 1 NOTE HOLE LOCATION 095 x1 RAIL 065 x1 RAIL 063 x1 POST 095 x1 RAIL 070 x1...

Page 38: ...STEP 18 1 METAL ARM TABLE BASE SUBASSEMBLY SCREW PFH BLK 8x2 6 H100391 391 x6 SCREW 2 38 NOTE HOLE LOCATION...

Page 39: ...STEP 19 BOLT WH BLK 1 4x1 8 H100171 171 x8 BOLT 1 101 x2 RAIL RAIL 2 A4M01101 HOLES TO THE TOP 39...

Page 40: ...OLT CARRIAGE BLK 5 16x1 1 2 48 H100712 WASHER FLAT 5 16 BLK 48 H100770 NUT LOCK BLK 5 16 48 H100479 LOOSELY TIGHTEN SEAT SUPPORT FRAME FOR EASIER ATTACHMENT TO METAL FRAME AND CABANA RAILS 102 x2 ANGL...

Page 41: ...GHTENING ALL THE BOLTS AND SCREWS FROM PREVIOUS STEP 460 x2 LAG SCREW 1 POST CONNECTION LAG SCREW ASSEMBLED UNDERNEATH SEAT SUPPORT FRAME REPEAT PROCESS FOR BOTH SEAT SUPPORT SUBASSEMBLIES 171 x8 BOLT...

Page 42: ...90 L BRACKET BLK 824 x6 SCREW 3 ASSEMBLE REAR CORNER L BRACKETS FIRST SCREW PWH BLK 8x5 8 4 H100202 SCREW PWH BLK 8x3 6 H100824 90 L BRACKET BLK 2 A4M00555 TABLE TOP W2A02925 1 5 16 x30 1 8 x30 1 8 3...

Page 43: ...STEP 23 SCREW PWH BLK 8x3 4 H100824 SCREW PWH BLK 8x3 4 4 H100392 REPEAT PROCESS FOR BOTH ARM RESTS D7 x2 ARM REST 824 x4 SCREW 3 392 x4 SCREW 3 4 ARM REST W4L13068 1 3 8 x5 x26 36x126x660 D7 2 43...

Page 44: ...P 24 392 OR 394 x2 SEAT CUSHION 393 OR 395 x4 BACK CUSHION BACK CUSHION 4 A6P00393 SEAT CUSHION 2 A6P00392 SEAT CUSHION 2 A6P00394 BACK CUSHION 4 A6P00395 9205109 CAST SLATE OR 9205116 SPECTRUM INDIGO...