Backyard Discovery 35012, Owner'S Manual

Page 1: ...ngsetsonline com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you need to order r...

Page 2: ...TANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE SEPARATE AND IDENTIFY ALL PA...

Page 3: ...being void and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always...

Page 4: ...orms and slides out of direct sunlight to reduce the likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other...

Page 5: ...pacity is outlined in the Basic Setup Dimensions section of instruction manual The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual f...

Page 6: ...ables and chains monthly during usage season for evidence of deterioration Replacement should be made of any swing seat that has developed cracks in the plastic seats or has exposed metal in the edges...

Page 7: ...ed Third Party Assembly Customer may in their sole discretion elect to use a third party person or service to assemble this product Backyard Discovery assumes no responsibility or liability for any ch...

Page 8: ...stationary equipment such as climbers and slides However because children may deliberately jump from a moving swing the shock absorbing material should extend in the front and rear of a swing a minimu...

Page 9: ...the customer s discretion 6 Why does it seem that my swing set is developing cracks Wood is a natural material no two pieces are exactly alike Each piece has its own characteristics and personality a...

Page 10: ...ng the rough cut sizes from the sawmill and not the finished dimensions Retailers home stores etc all use this accepted practice for describing lumber dimensions However Backyard Discovery playsets ar...

Page 11: ...n the swing set purchase Level 24 Open End Wrenches 1 2 Square Tape Measure 3 8 Drive Ratchet 1 2 STD Sockets 1 2 Deep Sockets Claw Hammer Cordless Drill or Electric Drill 3 16 5 16 1 8 3 8 Drill Bits...

Page 12: ...these directions Place T nut in pre drilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the step...

Page 13: ...W100991 1 3 8 x3 3 8 x74 3 8 36x86x1890 G1 GROUND BOARD W102479 1 x5 1 4 x88 3 8 24x134x2244 G2 SWING BEAM MOUNT W102478 1 x5 1 4 x46 1 2 24x134x1180 G3 LONG TARP BOARD W102486 1 x5 1 4 x46 1 2 24x13...

Page 14: ...x25 16x86x635 M4 TARP TOP SUPPORT W102481 5 8 x3 3 8 x25 16x86x634 M5 FLOOR BOARD W102483 5 8 x3 3 8 x22 16x86x560 M77 SLIDE BRACE W100544 5 8 x3 3 8 x17 1 4 16x86x438 M78 CENTER SLIDE BRACE W100545 5...

Page 15: ...LT WH 5 16x2 1 2 H100014 2 KA BOLT WH 5 16x4 1 2 H100021 1 CY SCREW PWH 8x5 8 H100128 16 BR SCREW PFH 8x1 1 8 H100088 7 BP SCREW PFH 8x1 1 2 H100086 4 CK SCREW PFH 8x2 H100111 92 BW SCREW PFH 8x3 H100...

Page 16: ...H100138 9 KW WASHER LOCK EXT 8x15 H100139 11 AD WASHER LOCK EXT 12x19 H100031 22 AC WASHER LOCK EXT 8x19 H100030 51 BG T NUT 5 16 H100074 30 BF T NUT 3 8 H100073 7 KX NUT BARREL WH 1 4x7 8 H100140 1 K...

Page 17: ...W A100070 2 KF TRAPEZE WITH HARDWARE YELLOW A100109 1 GD L BRACKET 66x66x127 A100140 2 HC BYD ID TAG LARGE 2011 WITH AGES A100164 1 KC METAL GROUND STAKE BROWN A100178 6 QZ TRIANGLE PLATE 100 5 HOLE A...

Page 18: ...Accessories NOT TO SCALE SP TARP 4x622x1857 A100313 1 64 x24 1 2 x73 1 8 4x622x1857 1 EM SLIDE BED 8 YELLOW A100056 1 EL SLIDE RAIL 8 GREEN LEFT A100055 1 EK SLIDE RAIL 8 GREEN RIGHT A100054 1 SQ A RE...

Page 19: ...D OF THE PLASTIC SLIDE BED USING A 5 16 DRILL BIT AND USING THE DIMENSIONS SHOWN BELOW THIS END WILL BE THE TOP OF THE SLIDE TAKE NOTE OF SLIDE BED SURFACE FINISH THE DULL SIDE WILL BE TOWARDS THE GRO...

Page 20: ...BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH TH...

Page 21: ...AM USING 2 3 4 HEX BOLTS FLAT WASHERS AND 5 16 LOCK NUTS SB74 QZ GD GD SWING BEAM ASSEMBLY SB74 SWING BEAM W102304 2 x5 1 4 x89 1 2 50x134x2274 1 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 GD L BRACKET 66...

Page 22: ...BEAM SUPPORT USING 2 LAG SCREWS AND LOCK WASHERS ATTACH H80 GROUND BOARD TO E77 A NGLE BRACES USING 2 BOLTS LOCK WAS HERS AND 7 8 BARREL NUTS W71 H79 E77 E77 H80 BOLT WH 5 16x4 1 2 1 BOLT WH 5 16x2 1...

Page 23: ...ACH 2 QZ TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING 1 3 4 BOLTS LOCK WASHER AND 7 8 BARREL NUT BOLT WH 5 16x1 3 4 2 WASHER LOCK EXT 12x19 2 NUT BARREL WH 5 16x7 8 2 SWING BEAM ASSEMBLY SB74 W71 S...

Page 24: ...AFETY WASHER INTO HOLES IN THE EDGE OF SB74 SWING BEAM SECURE SWING HANGER TO W71 SWING BEAM USING FLAT WASHERS AND 5 16 LOCK NUTS SWING HANGER QUICK LINK 6 NUT LOCK 5 16 6 WASHER FLAT 8x27 6 SWING BE...

Page 25: ...BOLT WH 5 16x2 1 4 8 BOLT WH 5 16x2 3 4 8 WASHER LOCK EXT 8x19 16 SCREW PFH 8x1 1 2 4 STEP 2 LAY TWO E1 FORT UPRIGHTS FLAT ON GROUND ATTACH G1 BOARD TO E1 FORT UPRIGHTS USING 2 1 4 BOLTS LOCK WASHERS...

Page 26: ...RD AS A TEMPLATE PILOT DRILL AND ATTACH G4 BOARDS TO E1 FORT UPRIGHTS USING 2 LAG SCREWS AND LOCK WASHERS WASHER LOCK EXT 8x19 8 G4 SHORT GROUND BOARD W102480 1 x5 1 4 x26 7 8 24x134x682 2 G4 G4 E1 LA...

Page 27: ...ER M3 M2 M2 M2 M2 M2 M2 E1 STEP 5 STARTING AT THE BOTTOM PILOT DRILL USING AN 1 8 DRILL BIT AND ATTACH M2 BOARDS AND M3 BOARD TO E1 BOARDS USING 2 WOOD SCREWS AS SHOWN M3 TOP ROCKWALL BOARD W102488 5...

Page 28: ...PLATE PILOT DRILL USING A 5 16 DRILL BIT AND ATTACH O1 BOARD TO M2 AND G4 BOARDS USING 1 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS INTO G4 BOARD AND 1 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS INTO M2 BOARD...

Page 29: ...OLTS AND LOCK WASHERS AS SHOWN O1 ANGLE BRACE W102484 5 8 x1 3 8 x28 5 8 16x34x728 2 O1 E1 STEP 9 USING O1 AS A TEMPLATE PILOT DRILL USING A 5 16 DRILL BIT AND ATTACH O1 BOARD TO E1 BOARDS USING 2 BOL...

Page 30: ...AS SHOWN ATTACH E1 BOARDS TO E2 BOARDS USING 6 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS AS SHOWN E2 UPRIGHT W102477 1 3 8 x3 3 8 x56 3 4 36x86x1442 2 WASHER LOCK EXT 8x19 6 E2 E1 E1 E3 BOLT WH 5 16x6 2...

Page 31: ...TEP 11 USING M5 AS A TEMPLATE PILOT DRILL USING 1 8 DRILL BIT AND ATTACH M5 BOARDS TO E3 BOARDS USING 2 WOOD SCREWS AS SHOWN M5 FLOOR BOARD W102483 5 8 x3 3 8 x22 16x86x560 11 M5 E3 M5 SCREW PFH 8x2 4...

Page 32: ...MPLATE PILOT DRILL USING 1 8 DRILL BIT AND ATTACH K1 BOARDS TO THE ENDS OF G2 AND G3 BOARDS USING 2 SCREWS AS SHOWN WASHER LOCK EXT 8x19 4 E2 K1 G3 G2 K1 T NUT 5 16 8 BOLT WH 5 16x2 1 4 4 SCREW PFH 8x...

Page 33: ...USING M4 BOARD AS A TEMPLATE PILOT DRILL USING 1 8 DRILL BIT AND ATTACH M4 BOARD TO THE ENDS OF E2 BOARDS USING 2 SCREWS AS SHOWN SCREW PFH 8x2 4 M4 TARP TOP SUPPORT W102481 5 8 x3 3 8 x25 16x86x634...

Page 34: ...F K1 BOARD WITH 3 5 8 SCREWS PULL OTHER SIDE OF TARP TIGHT AND ATTACH TO INSIDE OF OTHER K1 BOARD AND SECURE USING 3 5 8 SCREWS SECURE TARP TO M4 BOARD USING 3 5 8 SCREWS AS SHOWN SP K1 K1 K1 SP 1 7 1...

Page 35: ...PLATE PILOT DRILL USING A 1 8 DRILL BIT AND ATTACH EA HANDLE GRIP TO THE EDGES OF E1 BOARDS USING 1 1 2 BOLTS AND WASHERS AS SHOWN EA E1 E1 EA 54 7 16 EA HAND GRIP YELLOW PLASTIC A100043 2 LAG SCREW W...

Page 36: ...BOLTS SPLIT WASHERS AND FLAT WASHERS AS SHOWN ATTACH HC ID PLATE TO SWING BEAM USING 5 8 SCREWS AS SHOWN HC BYD ID TAG LARGE 2011 WITH AGES A100164 1 SB74 G2 GD HC WASHER FLAT 8x27 4 WASHER SPLIT 5 16...

Page 37: ...SHOWN USING SLIDE BED HOLES AS A TEMPLATE PILOT DRILL 3 HOLES INTO M5 BOARD USING 7 16 DRILL BIT AND ATTACH SLIDE ASSEMBLY USING 1 2 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS M5 BOLT WH 5 16x1 2 3 WASHE...

Page 38: ...H100139 6 CE WASHER FLAT 8x19 H100106 2 CY SCREW PWH 8x5 8 H100128 Step 2 Attach Swing Seats FB to swing beam using Quick Clip FA and Chain EZ Stakes should be placed in concrete Step 3 Attach Trapeze...

Page 39: ...ities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installat...