Backyard Discovery 55006, Owner'S Manual

Page 1: ...system Save this assembly manual for future reference in the event that you need to order replacement parts Owner s Manual Frequently Asked Questions Assembly Instructions Warranty Information PRAIRI...

Page 2: ...ically qualified person Before you start with the assembly read the instructions carefully Remove all packaging materials and lay down all parts on an open space This gives you an overview and simplif...

Page 3: ...e ground 2 The product must be carried horizontally 3 Use caution whilst moving as it could bend the product frame Users should be familiar with the assembly manual This manual contains assembly guida...

Page 4: ...surfacing materials if they are Installed and maintained at depths of 150 mm 225 mm and 300 mm Table B 1 Fall height in millimetres from which a life threatening head injury would not be expected Howe...

Page 5: ...ts carry replacement warranty on all parts for manufacturer s defect Please see warranty details for more information 7 What is the best way to get started assembling the playset We recommend taking a...

Page 6: ...or Electric Drill An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver Drill Attachments Phillips Head 3 16 3 8 Drill Bits Tools Required for Installation These are the tool...

Page 7: ...drilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The writt...

Page 8: ...24x86x780 1 H3 SERVING BOARD SUPPORT W101606 1 x3 3 8 x3 3 8 24x86x86 2 E2 UPRIGHT W103773 1 3 8 x3 3 8 x81 3 4 36x86x2076 2 E71 MONKEY BAR RAIL W102369 1 3 8 x3 3 8 x60 5 8 36x86x1539 2 E78 MONKEY BA...

Page 9: ...x5 1 4 x60 1 8 16x134x1528 1 K5 FLOOR RAIL W103768 5 8 x5 1 4 x30 16x134x762 1 K1 ROOF SWING BEAM SUPPORT W100682 5 8 x5 1 4 x51 5 8 16x134x1310 1 K2 ROOF SUPPORT W100683 5 8 x5 1 4 x51 5 8 16x134x131...

Page 10: ...PTURED RAIL W101240 5 8 x4 3 8 x35 1 2 16x112x902 1 L9 END FLOOR BOARD W102863 5 8 x4 3 8 x29 7 8 16x112x760 2 M3 TARP SUPPORT W100692 5 8 x3 3 8 x60 1 8 16x86x1528 2 M1 PICKET RAIL W103760 5 8 x3 3 8...

Page 11: ...RAIL W103774 5 8 x3 3 8 x60 1 8 16x86x1528 1 M9 ANGLE BRACE W100696 5 8 x3 3 8 x35 5 8 16x86x904 1 M8 WALL RAIL W100700 5 8 x3 3 8 x35 7 8 16x86x910 1 M5 FACE BOARD W101599 5 8 x3 3 8 x43 1 8 16x86x1...

Page 12: ...x86x1260 1 3 FP1 FLOOR PANEL W102861 M16 TARP SUPPORT W101237 5 8 x3 3 8 x29 1 8 16x86x740 2 M18 PICKET W103761 5 8 x3 3 8 x18 7 8 16x86x480 4 M71 ROCK BOARD W100022 5 8 x3 3 8 x20 1 4 16x86x514 6 M72...

Page 13: ...16x1 3 4 H100011 6 K BOLT WH 5 16x2 H100012 13 M BOLT WH 5 16x2 1 2 H100014 2 KA BOLT WH 5 16x4 1 2 H100021 1 AE BOLT WH 5 16x5 3 4 H100032 4 BG T NUT 5 16 H100074 28 BE T NUT 1 4 H100072 7 AN BOLT HE...

Page 14: ...1 2 H100086 160 BS SCREW PFH 8x1 3 4 H100089 28 CK SCREW PFH 8x2 H100111 17 BV SCREW PFH 8x2 1 4 H100091 9 BW SCREW PFH 8x3 H100092 26 CB WASHER SAFETY 17x30 H100103 4 CD WASHER FLAT 8x27 H100105 22 C...

Page 15: ...2 H100141 4 KW WASHER LOCK EXT 8x15 H100139 9 T 30 Torx Bit H100147 2 T 40 Torx Bit A100042 2 T 40 Torx Wrench A100041 2 T 30 Torx Wrench H100114 2 BY SWING HANGER QUICK LINK H100097 4 BZ SWING HANGE...

Page 16: ...PLASTIC A100043 6 EK SLIDE RAIL 8 GREEN RIGHT A100054 1 EL SLIDE RAIL 8 GREEN LEFT A100055 1 EM SLIDE BED 8 YELLOW A100056 1 DO CAPTAINS GLIDER ARM YELLOW A100026 2 DN GLIDER SEAT DARK GREEN A100025 1...

Page 17: ...ING BYD GREEN A100066 4 SR B REVISION TAG A100315 1 TC SWING BEAM EXTENSION BRACKET RIGHT A100326 1 EY TUBING CAP GLIDER SUPPORT A100067 4 GD L BRACKET 66x66x127 A100140 2 FB SWING SEAT YELLOW A100070...

Page 18: ...s as a guide pre drill top edges of rails with a 1 8 drill bit Failure to pre drill may result in board splitting TOP TOP M72 M71 SCREW PFH 8x1 1 2 H73 THESE SURFACES FLUSH BOTH SIDES PRE DRILL TOP ED...

Page 19: ...t t te e e es s s s Oreint top edge of rocks with top edge of slats Fasten rocks as shown BOLT FA 3 8x1 1 2 CLIMBING ROCK GREEN SMALL T NUT 3 8 SCREW PFH 8x1 1 8 QTY DESCRIPTION 6 CLIMBING ROCK GREEN...

Page 20: ...74 1 TB TC GD SB74 STEP 1 ATTACH 2 GD BRACKETS TO SB74 SWING BEAM USING 2 2 3 4 BOLTS FLAT WASHERS AND 5 16 LOCK NUT AS SHOWN ATTACH TB AND TC SWING BEAM EXTENSION BRACKETS TO SB74 SWING BEAM USING 3...

Page 21: ...RS NEXT SECURE THE ENDS OF H79 BOARD TO E77 ANGLED SUPPORTS USING 2 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS AS SHOWN W71 E77 E77 H79 H80 BOLT WH 5 16x4 1 2 1 WASHER LOCK EXT 8x19 7 WASHER LOCK EXT 12...

Page 22: ...2 BOLTS LOCK WASHERS AND 1 1 2 BARREL NUTS INTO THE EDGE OF W71 BOARD AS SHOWN TB TC SB74 W71 WASHER LOCK EXT 12x19 2 WASHER LOCK EXT 8x19 2 NUT BARREL WH 5 16x7 8 2 NUT BARREL WH 5 16x1 1 2 2 BOLT WH...

Page 23: ...K 5 16 6 WASHER FLAT 8x27 6 STEP 4 ATTACH 2 EW GLIDER SUPPORT BARS TO SB74 SWING BEAM USING 2 5 3 4 BOLTS FLAT WASHERS AND 5 16 LOCK NUTS AND 2 2 1 2 LAG SCREWS AS SHOWN INSERT 4 SWING HANGER QUICK LI...

Page 24: ...INSERT 4 SWING HANGER QUICK LINK INTO SB74 SWING BEAM USING 4 SAFETY WASHERS FLAT WASHERS AND 5 16 LOCK NUTS AS SHOWN SB74 SWING HANGER QUICK LINK 4 WASHER SAFETY 17x30 4 WASHER FLAT 8x27 4 NUT LOCK...

Page 25: ...HE BOTTOM 1 4 FROM THE EDGE TRANSFER HOLES ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW USE A 3 8 DRILL BIT ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN TOP BOTTOM TIP PREBENDING THE ENDS WIL...

Page 26: ...RT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY SECURE USING 12 3 WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW PLACE THE OTHER SLIDE RAIL...

Page 27: ...DE TRIANGLE PLATE ASSEMBLE WITH HARDWARE AS SHOWN BE SURE TO PLACE FLAT SIDE OF PLATE AGAINST SIDE OF BOARD RIGHT SIDE VIEW OF TRINANGLE PLATE EJ QZ E71 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 EJ L BRA...

Page 28: ...BLE WITH HARDWARE AS SHOWN REPEAT PROCESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY MONKEY BAR ASSEMBLY QZ E78 E78 QZ BOLT WH 5 16x1 1 2 4 T NUT 5 16 4 E78 MONKEY BAR UPRIGHT W102370 1 3 8 x3 3 8 x74 3 4...

Page 29: ...STEP 3 ASSEMBLE AS SHOWN INTO PRE DRILLED HOLES MONKEY BAR ASSEMBLY SCREW TAPPING 14x1 1 2 12 EC METAL RUNG 559 A100045 6 E71 EC EC E78 E78 E71...

Page 30: ...W100994 1 x3 3 8 x70 3 8 24x86x1786 1 STEP 4 ASSEMBLE AS SHOWN MONKEY BAR ASSEMBLY H81 H81 H82 BOLT HEX 5 16x2 3 4 2 WASHER LOCK INT 8x15 2 WASHER FLAT 9x18 2 BOLT WH 5 16x1 1 2 4 LAG SCREW WH 5 16x2...

Page 31: ...MONKEY BAR ASSEMBLY STEP 5 ASSEMBLE WITH HARDWARE AS SHOWN E78 E78 EA EA HAND GRIP YELLOW PLASTIC A100043 2 LAG SCREW WH 1 4x1 1 2 4 WASHER LOCK EXT 6x15 4...

Page 32: ...1 1 2 6 SCREW PFH 8x1 1 2 6 PLCS NOTE THE HOLES THAT ARE USED STEP 1 ATTACH M5 BOARDS TO E2 BOARDS USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES NOTE THE ORIENTATION OF THE HOLES WITH THE E2 BOARD...

Page 33: ...GHT W101256 1 3 8 x3 3 8 x81 3 4 36x86x2076 1 E1 UPRIGHT W101261 1 3 8 x3 3 8 x81 3 4 36x86x2076 1 M6 LOWER FACE BOARD W101598 5 8 x3 3 8 x38 5 8 16x86x982 2 L5 GROUND BOARD W100686 5 8 x4 3 8 x30 16x...

Page 34: ...8x19 8 PLCS STEP 3 ATTACH THE L2 BOARDS TO THE E1 E3 AND E2 BOARDS USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES L2 GROUND BOARD W100684 5 8 x4 3 8 x60 1 8 16x112x1528 2 NUT BARREL WH 5 16x7 8 8 W...

Page 35: ...7 8 16x112x1191 1 M9 ANGLE BRACE W100696 5 8 x3 3 8 x35 5 8 16x86x904 1 M10 SAFETY BOARD W100701 5 8 x3 3 8 x33 7 8 16x86x860 1 LAG SCREW WH 5 16x2 1 2 6 NUT BARREL WH 5 16x5 8 2 BOLT WH 5 16x1 2 WASH...

Page 36: ...BOARD USING HARDWARE SHOWN THROUGH PRE DRILLED HOLES NOTE THE ORIENTATION OF HOLES THAT WILL BE USED LATER IN THE M13 BOARD ATTACH K4 BOARD TO E3 BOARD AND E2 BOARD USING HARDWARE AS SHOWN THROUGH PR...

Page 37: ...OWN THROUGH PRE DRILLED HOLES K5 FLOOR RAIL W103768 5 8 x5 1 4 x30 16x134x762 1 WASHER LOCK EXT 8x19 6 WASHER LOCK EXT 8x19 6 PLCS M14 FLOOR SUPPORT BOARD W103944 5 8 x3 3 8 x30 16x86x762 1 E1 E3 M14...

Page 38: ...O E2 BOARDS ATTACH A SP1 BOARD TO M13 BOARD AND K4 BOARD RESTING ON F71 BRACES USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES ATTACH J2 BOARDS TO EACH E2 BOARD AND TO THE E1 AND E3 BOARDS THE TOP O...

Page 39: ...F71 STANDARD ANGLE BRACE W100689 1 3 8 x2 3 8 x13 36x60x330 4 J3 FLOOR JOIST W100984 1 x2 3 8 x60 1 8 24x60x1528 1 NUT BARREL WH 5 16x7 8 4 BOLT WH 5 16x1 1 2 4 SCREW PFH 8x1 1 2 4 WASHER LOCK EXT 8x...

Page 40: ...0 STEP 9 PLACE L9 BOARDS ON THE J3 FLOOR JOIST AND J2 SUPPORT BOARDS L9 BOARD WILL SIT UP AGAINST THE E2 BOARDS AND THE E3 AND E1 BOARD AS SHOWN ATTACH L9 BOARDS TO J2 BOARDS AND J3 FLOOR JOIST THROUG...

Page 41: ...FH 8x1 1 2 45 3 FP1 FLOOR PANEL W102861 STEP 10 ATTACH FP1 FLOOR PANELS TO SP1 BOARDS AND J3 FLOOR JOIST USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES FP1 FP1 FP1 SP1 K4 M13 J3 SCREW PFH 8x1 1 2 4...

Page 42: ...1 STEP 11 ATTACH 1 4 T NUTS TO M11 BOARDS AS SHOWN ATTACH M11 BOARDS TO E1 BOARD AND E3 BOARD WITH HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES ATTACH M12 BOARD TO E3 AND E1 BOARDS THROUGH PRE DRILLED...

Page 43: ...ASHER LOCK EXT 12x19 8 STEP 12 ATTACH L6 BOARD AS SHOWN TO E1 AND E2 BOARDS THROUGH PRE DRILLED HOLES USING HARDWARE AS SHOWN ATTACH L7 BOARD AS SHOWN TO E3 AND E2 BOARDS THROUGH PRE DRILLED HOLES USI...

Page 44: ...H 5 16 T NUTS TO K1 BOARD AS SHOWN AND ATTACH TO E2 BOARDS THROUGH PRE DRILLED HOLES WITH HARDWARE AS SHOWN ATTACH K2 BOARD TO E1 AND E3 BOARDS WITH HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES K1 ROOF...

Page 45: ...SPACING AS SHOWN 2 11 16 5 SPCS M1 M18 E2 E2 K5 SCREW PFH 8x1 1 8 16 PLCS WASHER LOCK EXT 8x19 2 PLCS LAG SCREW WH 5 16x2 2 PLCS LAG SCREW WH 5 16x2 2 WASHER LOCK EXT 8x19 2 M1 PICKET RAIL W103760 5...

Page 46: ...5 16x5 8 2 SCREW PFH 8x1 3 4 2 SCREW PFH 8x1 1 8 2 BOLT WH 5 16x1 2 WASHER LOCK EXT 8x19 2 WASHER LOCK EXT 12x19 2 M8 WALL RAIL W100700 5 8 x3 3 8 x35 7 8 16x86x910 1 M7 WALL BOARD W100708 5 8 x3 3 8...

Page 47: ...PICKETS TO L6 AND M8 BOARDS USING SPACING AND HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES M17 PICKET W100705 5 8 x3 3 8 x27 1 8 16x86x690 4 SCREW PFH 8x1 1 8 16 L6 M17 M8 3 1 8 5 SPCS 1 13 16 SCREW P...

Page 48: ...VIOUSLY ATTACHED K9 2 BOARDS ATTACH J1 SHELF TO TOP OF K9 1 BOARDS AND THROUGH K9 2 BOARDS THROUGH PRE DRILLED HOLES USING HARDWARE AS SHOWN K9 2 E3 K9 2 J1 K4 K9 1 L7 J1 WINDOW LEDGE W100709 1 x2 3 8...

Page 49: ...M3 TARP SUPPORT W100692 5 8 x3 3 8 x60 1 8 16x86x1528 2 SCREW PFH 8x2 8 STEP 18 ATTACH M3 BOARDS TO K1 AND K2 BOARDS THROUGH PRE DRILLED HOLES USING HARDWARE AS SHOWN M3 K1 K2 SCREW PFH 8x2 8PLCS...

Page 50: ...2 PLCS NUT BARREL WH 5 16x5 8 2 PLCS BOLT WH 5 16x1 2 WASHER LOCK EXT 8x19 4 WASHER LOCK EXT 12x19 2 M4 M16 M16 K2 K1 SCREW PFH 8x2 4 PLCS SCREW PFH 8x2 4 M16 TARP SUPPORT W101237 5 8 x3 3 8 x29 1 8...

Page 51: ...XT DRAPE HY TARP EVENLY OVER 2 M3 TARP SUPPORTS AND WRAP UNDERNEATH AND UP THE BACK SIDE OF M3 SUPPORT APPROXIMATELY 1 13 16 FROM THE TOP AND ATTACH USING 8 1 2 TAPPING SCREWS AS SHOWN HY TARP 1522x21...

Page 52: ...E DRILL HOLE TO ATTACH HARDWARE AS SHOWN FIG 2 K9 3 WALL BOARD W101257 3 8 x3 3 8 x42 11x86x1068 2 K9 4 WALL BOARD W101239 3 8 x3 3 8 x37 3 8 11x86x950 2 L8 SCULPTURED RAIL W101240 5 8 x4 3 8 x35 1 2...

Page 53: ...CH H3 SHELF SUPPORTS TO K3 AND H1 BOARDS USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES H3 SERVING BOARD SUPPORT W101606 1 x3 3 8 x3 3 8 24x86x86 2 H1 SERVING SHELF SUPPORT W101604 1 x3 3 8 x30 3 4...

Page 54: ...ATTACH EA HANDLE TO E2 BOARD USING HARDWARE AS SHOWN FIG 1 INSERT 1 4 T NUTS INTO M7 BOARD AND ATTACH EA HANDLE AS SHOWN FIG 2 ATTACH 2 EA HANDLES TO M11 BOARDS USING PREVIOUSLY INSERTED T NUTS EA M1...

Page 55: ...SING 8 1 3 4 WOOD SCREWS AS SHOWN EJ L BRACKET 54x67 A100053 2 BOLT WH 5 16x1 2 2 SCREW PFH 8x1 3 4 24 WASHER LOCK EXT 12x19 2 NUT BARREL WH 5 16x7 8 2 M2 BENCH SEAT W104044 5 8 x3 3 8 x27 3 8 16x86x6...

Page 56: ...ENCH ASSEMBLY BRACKETS AS A TEMPLATE DRILL TWO 3 8 THRU HOLES AND ATTACH EJ BRACKET TO L2 GROUND BOARD USING 2 1 2 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS AS SHOWN 1 BENCH ASSEMBLY 7 1 2 BENCH LOCATION...

Page 57: ...OWN BELOW ATTACH THE SLIDE ASSEMBLY TO THE DECK USING 3 1 2 BOLTS LOCK WASHERS AND 5 8 BARREL NUTS AS SHOWN BOLT WH 5 16x1 2 3 WASHER LOCK EXT 12x19 3 NUT BARREL WH 5 16x5 8 3 1 SLIDE ASSEMBLY HOLES S...

Page 58: ...SSEMBLY STEP 28 CENTER LADDER ON M13 BOARD AND PILOT DRILL 3 16 HOLES FOR LADDER ATTACHMENT ATTACH THE ROCK LADDER ASSEMBLY TO M13 FLOOR RAIL SUPPORT USING 2 2 1 2 LAG SCREWS AND LOCK WASHERS AS SHOWN...

Page 59: ...4 1 1 SWING BEAM ASSEMBLY STEP 29 ATTACH SWING BEAM ASSEMBLY TO K1 ROOF SWING BEAM SUPPORT USING 4 1 BOLTS SPLIT WASHERS AND FLAT WASHERS AS SHOWN BELOW ATTACH HC I D TAG TO SB74 SWING BEAM USING 4 5...

Page 60: ...SSEMBLY TO M12 ARCH BOARD USING HARDWARE AS SHOWN 1 MONKEY BAR ASSEMBLY BOLT WH 5 16x1 2 2 WASHER LOCK EXT 12x19 2 NUT BARREL WH 5 16x5 8 2 M12 BOLT WH 5 16x1 2 2 PLCS WASHER LOCK EXT 12x19 2 PLCS NUT...

Page 61: ...ICK LINKS AS SHOWN REPEAT PROCESS TO ASSEMBLE SECOND SWING ASSEMBLY NOW ATTACH EZ CHAINS TO SWING HANGER QUICK LINKS ALREADY ASSEMBLED TO THE SWING BEAM ATTACH 2 DO CAPTAINS GLIDER ARMS TO DN GLIDER S...

Page 62: ...x1 2 4 BOLT WH 1 4x1 4 WASHER LOCK EXT 8x15 8 WASHER FLAT 9x18 8 NUT BARREL WH 1 4x5 8 8 SCREW PWH 8x5 8 2 SR B REVISION TAG A100315 1 KC METAL GROUND STAKE BROWN A100178 8 STEP 32 TWIST STAKES INTO G...

Page 63: ...bly foreseeable loss or damage You are entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Full details of...