Backyard Discovery ASHLAND, Owner'S Manual & Assembly Instructions

Page 1: ...sit www backyarddiscovery com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS Model 2006515 ASHLAND 10x14 PERGOLA Owner s Manual Assembly Instructi...

Page 2: ...for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recr...

Page 3: ...box 1 800 856 4445 Read entire assembly manual paying special attention to the important tips and safety information To ensure there are no missing pieces do a complete inventory by first separating...

Page 4: ...y does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or t...

Page 5: ...heck all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place Replace when necessary It is especially important to do this at the beginning of each new...

Page 6: ...t will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 F...

Page 7: ...the T Nut Turn clockwise to thread into T nut Do not completely tighten until instructed 7 187 LOCK WASHER BOLT Lag Assembly Normally there will be a pre drilled pilot hole on assemblies that require...

Page 8: ...nless as possible Sorting Wood Sorting Hardware When removing the wood from the boxes we recommend arranging them by part number before you begin assembly This will allow for faster assembly and easil...

Page 9: ...Owner s Manual Tools Required for Installation 9...

Page 10: ...utilities and overhead electrical lines Post mounts are provided with your structure which allows you to permanently install your structure to a pre existing or new wood or concrete surface The hardw...

Page 11: ...T END W4L12994 1 3 8 x5 1 4 x39 3 4 36x134x1008 D03 x2 JOIST END W4L12973 1 3 8 x5 1 4 x39 3 4 36x134x1008 D04 x2 JOIST END W4L12982 1 3 8 x5 1 4 x39 3 4 36x134x1008 D05 x2 JOIST END W4L12993 1 3 8 x5...

Page 12: ...12980 1 3 8 x5 1 4 x37 1 8 36x134x942 D11 x8 Parts Identification Wood Components Not to Scale Owner s Manual CORD COVER W4L12986 1 x5 1 4 x43 5 8 24x134x1109 D14 x1 ANGLE BRACE W4L12991 1 3 8 x2 3 8...

Page 13: ...x1 PERGOLA POST W2A02952 5 1 2 x5 1 2 x89 1 2 140x140x2273 UP1 x1 PERGOLA POST W2A02955 5 1 2 x5 1 2 x89 1 2 140x140x2273 UP2 x1 PERGOLA POST W2A02956 5 1 2 x5 1 2 x89 1 2 140x140x2273 UP3 x1 WALL PA...

Page 14: ...16x3 x13 H100206 NUT BARREL WH BLK 5 16x1 1 2 x26 H100193 LAG SCREW WH BLK 5 16x5 1 2 x18 H100204 SCREW CONCRETE ANCHOR 1 4x2 x17 H100120 Parts Identification Owner s Manual Hardware Components LAG SC...

Page 15: ...Owner s Manual Parts Identification Hardware Components TORX WRENCH T 30 x2 H100114 TORX WRENCH T 40 x2 A100041 TORX BIT T 40 x2 A100042 TORX BIT T 30 x2 H100147 SCREW SETTER x1 H100764 15...

Page 16: ...D TAG SMALL WITHOUT AGES A100241 x1 Owner s Manual Accessory Components Not to Scale Parts Identification 5 PERGOLA ELECTRICAL OUTLET ASSEMBLY x1 A6P00265 STAIN MARKER A6P00171 x1 A REVISION TAG A1003...

Page 17: ...3 4 36x134x451 D10 x2 205 x2 BOLT 2 1 4 198 x2 WASHER 8x19 199 x2 WASHER 12x19 192 x2 NUT BARREL 7 8 206 x1 LAG SCREW 3 198 x1 WASHER 8x19 196 x4 BOLT 7 1 4 198 x4 WASHER 8x19 193 x4 NUT BARREL 1 1 2...

Page 18: ...12x19 x12 H100199 NUT BARREL WH BLK 5 16x1 1 2 x8 H100193 NUT BARREL WH BLK 5 16x7 8 x4 H100192 D12 x1 SHORT ANGLE BRACE D07 x1 JOIST END D10 x1 JOIST END D08 x1 JOIST D09 x1 JOIST D12 x1 SHORT ANGLE...

Page 19: ...RLAP AND BOARD ORIENTATION REPEAT STEP TO COMPLETE TWO INNER JOIST ASSEMBLIES NUT BARREL WH BLK 5 16x7 8 x16 H100192 WASHER LOCK EXT BLK 12x19 x16 H100199 WASHER LOCK EXT BLK 8x19 x16 H100198 BOLT WH...

Page 20: ...6x2 1 4 x16 H100205 NOTE OVERLAP AND BOARD ORIENTATION WASHER LOCK EXT BLK 8x19 x16 H100198 WASHER LOCK EXT BLK 12x19 x16 H100199 NUT BARREL WH BLK 5 16x7 8 x16 H100192 REPEAT STEP TO COMPLETE TWO OUT...

Page 21: ...0196 FRONT UPRIGHT ASSEMBLY FROM PREVIOUS STEPS REAR UPRIGHT ASSEMBLY FROM PREVIOUS STEPS OUTER JOIST ASSEMBLY FROM PREVIOUS STEPS INNER JOIST ASSEMBLY FROM PREVIOUS STEPS x2 x2 REAR UPRIGHT ASSEMBLY...

Page 22: ...OARDS AS SHOWN 204 x1 LAG SCREW 5 1 2 198 x1 WASHER 8x19 D13 x8 SLOTTED JOIST LAG SCREW WH BLK 5 16x5 1 2 x16 H100204 WASHER LOCK EXT BLK 8x19 x16 H100198 SLOTTED JOIST W4L12976 1 3 8 x5 1 4 x114 36x1...

Page 23: ...1 P02 BOARDS SHOULD ALTERNATE WHICH JOIST THEY LAND ON WHEN ASSEMBLED 201 x96 SCREW 2 1 2 P01 x12 PURLIN P02 PURLIN P02 x12 PURLIN P01 PURLIN PURLIN W4L12978 1 3 8 x1 3 8 x69 5 8 36x36x1768 P01 x12 PU...

Page 24: ...SING THE PRE DRILLED HOLES IN EACH POST AS SHOWN 403 x4 LAG SCREW 1 1 2 LAG SCREW WH BLK 1 4x1 1 2 x8 H100403 WALL PANEL W2A02953 2 3 8 x15 7 8 x84 1 2 60x403x2146 WP1 x1 WP1 x1 WALL PANEL STEP 8 REPE...

Page 25: ...AS SHOWN 197 x2 LAG SCREW 2 1 2 198 x2 WASHER 8x19 F01 x2 TABLE TOP RAIL LAG SCREW WH BLK 5 16x2 1 2 x4 H100197 WASHER LOCK EXT BLK 8x19 x4 H100198 TABLE TOP RAIL W4L12989 1 3 8 x2 x18 5 8 36x50x473 F...

Page 26: ...x15 405 x2 WASHER 6x15 456 x2 LAG SCREW 2 1 2 ANGLE BRACE W4L12988 1 3 8 x2 3 8 x12 5 8 36x60x320 F02 X1 ANGLE BRACE W4L12991 1 3 8 x2 3 8 x12 5 8 36x60x320 F03 X1 ANGLE BRACE W4L12992 1 3 8 x2 3 8 x1...

Page 27: ...TABLE PANEL AND MOUNT AS SHOWN STEP 11 821 x2 SCREW 2 3 4 TP1 x1 TABLE TOP PANEL TABLE TOP PANEL W2A02954 1 9 16 x20 1 2 x84 7 16 40x521x2145 TP1 x1 SCREW PFH BLK 8x2 3 4 x8 H100821 REPEAT ON EACH COR...

Page 28: ...THE BRACKETS STEP 12 392 x2 SCREW 3 4 110 x1 90 L BRACKET BLK 821 x9 SCREW 2 3 4 W01 x1 TABLE TOP RAIL TABLE TOP RAIL W4L12984 2 x3 x84 1 2 50x76x2146 W01 x2 SCREW PFH BLK 8x2 3 4 x18 H100821 90 L BR...

Page 29: ...WILL RESULT IN MISALIGNMENT FOR THE ANGLE BRACES STEP 13 362 x3 SCREW 3 P03 x1 CLEAT NOTE HOLE ORIENTATION IS CRITICAL P03 x1 CLEAT FLUSH CLEAT W4L12997 1 3 8 x1 3 8 x15 7 8 36x36x403 P03 x2 SCREW PF...

Page 30: ...NOTE COMPLETE THESE STEPS FOR BOTH SIDES OF THE BAR STEP 14 391 x10 SCREW 2 G02 x2 ANGLE BRACE FRONT VIEW ANGLE BRACE W4L12995 1 x5 1 4 x16 5 8 24x134x369 G02 x4 SCREW PFH BLK 8x2 x20 H100391 30...

Page 31: ...ALL 4 CORNERS OF THE BAR STEP 15 391 x2 SCREW 2 H01 x1 TABLE TOP TRIM TABLE TOP TRIM W4L12985 1 x3 x8 1 2 24x76x216 H01 x4 SCREW PFH BLK 8x2 x8 H100391 H01 x1 TABLE TOP TRIM H01 x1 TABLE TOP TRIM H01...

Page 32: ...D COVER AS SHOWN STEP 16 201 x10 SCREW 2 1 2 D14 CORD COVER J01 x1 CORD COVER D14 x1 CORD COVER CORD COVER W4L12986 1 x5 1 4 x43 5 8 24x134x1109 D14 x1 CORD COVER W4L12987 1 x2 3 8 x7 7 8 24x60x201 J0...

Page 33: ...BE USED ON CONCRETE ONLY PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST STEP 17 029 x1 FOOT 142 SQUARE POST FOOT 142 SQUARE POST A100029 x4 SQUARE...

Page 34: ...NOTE USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT TO MARK THE FEET LOCATIONS STEP 18 34...

Page 35: ...LINE MOVE THE PERGOLA ASIDE AND PLACE EACH FOOT INSIDE THE LINES DRAWN IN THE PREVIOUS STEP NOW USE A 3 16 CONCRETE DRILL BIT TO DRILL PILOT HOLES INTO THE CONCRETE PAD NEXT USE THE PROVIDED CONCRETE...

Page 36: ...NOTE MOVE THE PERGOLA BACK INTO PLACE SETTING EACH POST INSIDE A FOOT AND MOUNT AS SHOWN USING THE PROVIDED HARDWARE STEP 20 200 x4 SCREW 1 1 2 SCREW PFH BLK 8x1 1 2 x16 H100200 REPEAT ON ALL POSTS 36...

Page 37: ...AND CENTER VERTICALLY APPROX 4 1 2 FROM THE GROUND STEP 21 314 x1 A REVISION TAG 241 x1 BYD ID TAG SMALL WITHOUT AGES 392 x2 SCREW 3 4 392 x2 SCREW 3 4 SCREW PWH BLK 8x3 4 x4 H100392 A REVISION TAG x1...