Backyard Discovery HILLCREST, Manual

Page 1: ...ddiscovery com Model 1808058B HILLCREST MANUFACTURED BY Backyard Discovery 3305 Airport Drive Pittsburg KS 66762 800 856 4445 Swing Set Basepoint Business Centre Rivermead Drive Westlea Swindon SN5 7EX Phone 0800 118 2476 J P Coenstraat 7 The Bridge The Hague 2595 WP Netherlands Phone 0800 567 8990 WARNING Adult Assembly Required Not suitable for children under 36 months due to small parts FOR DOM...

Page 2: ... 4 4 9 m SAFE PLAY AREA DIAGRAM Place the set on level ground not less than 6 7 2 m from any structure or obstruction such as a fence garage house overhanging branches laundry lines or electrical wires While assembling unit take time before and after each phase to make sure fort is level If fort is not level assembly will be difficult and improper assembly may result Extra care must be taken to in...

Page 3: ...2274 E03 x1 END SUPPORT W4L16003 1 3 8 x3 3 8 x44 1 8 36x86x1120 E50 x1 CENTER REAR TOWER LEG W4L16005 1 3 8 x3 3 8 x89 1 2 36x86x2274 E06 x1 LEFT REAR TOWER LEG W4L16006 1 3 8 x3 3 8 x89 1 2 36x86x2274 E07 x1 LEFT RAIL W4L16007 1 3 8 x3 3 8 x64 1 2 36x86x1640 E72 x1 RIGHT RAIL W4L16008 1 3 8 x3 3 8 x64 1 2 36x86x1640 E73 x1 E05 x1 RIGHT REAR TOWER LEG W2A03282 1 3 8 x3 3 8 x89 1 2 36x86x2274 ANGL...

Page 4: ...OOR RAIL W4L16010 1 x5 1 4 x45 1 2 24x134x1156 G10 x1 GROUND BOARD W4L16019 15 16 x5 1 4 x86 11 16 24x134x2202 G14 x1 FLOOR RAIL W4L16014 1 x5 1 4 x45 1 2 24x134x1156 G15 x1 FLOOR RAIL W4L16017 5 8 x5 1 4 x49 16x134x1244 G04 x2 FLOOR RAIL W4L16021 1 x5 1 4 x49 24x134x1244 G07 x2 WALL RAIL W4L16022 1 x5 1 4 x49 24x134x1244 G08 x2 SAND BOX SEAT W4L16013 1 x5 1 4 x17 3 4 24x134x450 G13 x2 FLOOR JOIST...

Page 5: ...4 x49 16x134x1244 K02 x3 OUTSIDE FILLER FLOOR BOARD W4L16039 5 8 x4 3 8 x46 16x112x1168 L01 x3 LADDER RUNG W4L16030 15 16 x3 3 8 x18 7 8 24x86x480 H07 x4 ROOF RAFTER W4L16033 1 x2 3 8 x33 5 8 24x60x854 J01 x4 WALL BOARD W4L16040 5 8 x4 3 8 x18 16x112x456 L02 x4 WALL BOARD W4L16041 5 8 x4 3 8 x7 16x112x178 L03 x4 WINDOW SHUTTER W4L16042 5 8 x4 3 8 x16 16x112x406 L04 x3 FLOOR BOARD W4L16055 5 8 x3 3...

Page 6: ...ALL RAIL W4L16047 5 8 x3 3 8 x40 1 8 16x86x1018 M11 x1 WALL BOARD W4L16044 5 8 x3 3 8 x35 16x86x888 M10 x1 WINDOW TRIM W4L16048 5 8 x3 3 8 x31 1 2 16x86x800 M12 x1 WALL RAIL W4L16053 5 8 x3 3 8 x16 7 8 16x86x430 M18 x1 FLOOR BOARD W4L16063 5 8 x3 3 8 x50 7 8 16x86x1292 M03 x20 WALL RAIL W4L16066 5 8 x3 3 8 x49 16x86x1244 M05 x3 WALL BOARD W4L16074 5 8 x3 3 8 x41 16x86x1040 M08 x9 WALL BOARD W4L160...

Page 7: ...26 M29 x2 WINDOW TRIM W4L16059 5 8 x3 3 8 x12 7 8 16x86x328 M23 x2 GABLE BOARD W4L16058 5 8 x3 3 8 x9 1 2 16x86x241 M22 x4 WALL BOARD W4L16061 5 8 x3 3 8 x29 5 8 16x86x752 M24 x7 BOTTOM WALL BOARD W4L16062 5 8 x3 3 8 x21 3 8 16x86x544 M27 x13 ROCK WALL BOARD W4L16073 5 8 x3 3 8 x26 5 8 16x86x675 M76 x4 ROCK WALL BOARD W4L16071 5 8 x3 3 8 x26 5 8 16x86x675 M74 x10 ROCK WALL BOARD W4L16072 5 8 x3 3 ...

Page 8: ...4L16084 5 8 x1 3 8 x5 3 8 16x34x136 O04 x6 WALL SUPPORT W4L16081 5 8 x1 3 8 x13 16x34x330 O01 x6 WALL SUPPORT W4L16082 5 8 x1 3 8 x10 16x34x254 O02 x1 SWING BEAM SUPPORT W4L16085 3 3 8 x3 3 8 x49 3 8 86x86x1254 SP50 x1 FP1 x1 FLOOR PANEL W2A03281 1 5 8 x17 1 8 x50 1 4 40x434x1276 FP2 x1 FLOOR PANEL W2A03282 1 5 8 x16 1 8 x50 1 4 40x408x1276 RP1 x2 ROOF PANEL W2A03279 1 3 4 x19 1 4 x53 3 4 45x490x1...

Page 9: ... 3 4 x4 H100011 BOLT WH 5 16x2 x25 H100012 BOLT WH 5 16x2 1 4 x30 H100013 BOLT WH 5 16x2 3 4 x2 H100015 BOLT WH 5 16x3 x14 H100016 BOLT WH 5 16x3 1 4 x13 H100017 BOLT WH 5 16x3 1 2 x2 H100018 T NUT 1 4 x26 H100072 T NUT 3 8 x13 H100073 T NUT 5 16 x124 H100074 BOLT WH 5 16x1 2 x25 H100115 BOLT WH 5 16x4 1 4 x4 H100166 BOLT WH 5 16x3 4 x4 H100222 BOLT WH 5 16x4 3 4 x2 H100505 LAG SCREW WH 5 16x2 1 2...

Page 10: ...95 WASHER FLAT 11x25 x13 H100102 WASHER FLAT 8x27 x9 H100105 NUT LOCK 5 16 x2 H100110 SCREW PFH 8x2 x7 H100111 SCREW PFH 8 x 1 2 x4 H100124 SCREW PWH 8x5 8 x2 H100128 WASHER LOCK EXT 6x15 x9 H100138 LAG SCREW WH 1 4x2 x9 H100146 BOLT HEX 3 8x5 1 2 x13 H100654 WASHER LOCK INT 10x18 x13 H100107 WASHER LOCK EXT 12x19 x12 H100031 WASHER LOCK INT 8x15 x26 H100108 WASHER LOCK EXT 8x19 x155 H100030 TORX ...

Page 11: ...E RAIL 10 TOP RIGHT GREEN x1 A6P00486 SLIDE RAIL 10 TOP LEFT GREEN x1 A6P00485 L BRACKET 2 5x38x55x55 x3 A4M01046 L BRACKET 66x66x127 x2 A100140 A REVISION TAG x1 A100314 GROUND STAKE REBAR x2 A4M00527 HAND GRIP METAL GREEN 381 c c x4 A100118 SLIDE BED 10 LIGHT GREEN x1 A100035 SLIDE TUBE SUPPORT x4 A6P00487 AUGER GROUND STAKE x6 A100178 PICKET PAL x1 A6P00410 11 ...

Page 12: ...0325 ROPE CHAIN GREEN 57 x4 A100183 ROPE CHAIN GREEN 33 x2 A100083 SWING HANGER x6 A4M00505 GREEN HC ROCK 2 x6 A6P00037 GREEN HC ROCK 1 x6 A6P00036 PLASTIC WINDOW BYD GREEN 343x444 5 x2 A100010 SWING SEAT GREEN 26 x2 A100027 TRAPEZE YELLOW x1 A6P00034 QUICK LINK x6 A100069 WINDOW 216x267 GREEN x3 A100146 BYD ID TAG x1 A100164 A FRAME BRACKET x1 A4M01169 12 ...

Page 13: ...ether Stamps can be found on the flat surface of the boards or on the end of the boards Allow yourself plenty of room the wood pieces can take up a significant amount of space NOTE CARTONS ARE NOT ORGANIZED BY BOARD NUMBER HARDWARE PARTS We recommend that you have a separate table to organize the hardware Hardware bags are printed with a seven digit alpha numeric part number You can organize your ...

Page 14: ... Electric Drill Drill Attachments Phillips Head Open End Wrenches 1 2 9 16 Phillips Screw Driver 1 8 3 16 3 8 7 16 Drill Bits 3 8 Drive Ratchet 1 2 9 16 STD Sockets 1 2 9 16 Deep Sockets Claw Hammer Rubber Mallet Optional Tape Measure Square Level 24 14 ...

Page 15: ...e are several types of assembly instructions available to you 1 Printed Assembly Manual included with your set 2 BILT APP 3D interactive instructions 3 Combination of the Printed Manual and BILT APP Note Step numbers can differ between the two methods 15 ...

Page 16: ...W4L16028 1 3 8 x3 3 8 x50 3 4 36x86x1290 E74 x1 QTY PART NUMBER DESCRIPTION 8 H100091 SCREW PFH 8x2 1 4 LADDER RUNG W4L16030 15 16 x3 3 8 x18 7 8 24x86x480 H07 x4 091 x8 SCREW 2 1 4 H07 x4 E74 x1 ALIGN STEPS USING PILOT HOLES 16 ...

Page 17: ...STEP 2 LADDER RIGHT UPRIGHT W4L16029 1 3 8 x3 3 8 x50 3 4 36x86x1290 E75 x1 091 x8 SCREW 2 1 4 QTY PART NUMBER DESCRIPTION 8 H100091 SCREW PFH 8x2 1 4 E75 x1 17 ...

Page 18: ...STEP 3 LADDER REAR SUPPORT W4L16070 5 8 x3 3 8 x21 16x86x532 M73 x1 QTY PART NUMBER DESCRIPTION 4 H100091 SCREW PFH 8x2 1 4 091 x4 SCREW 2 1 4 M73 x1 18 ...

Page 19: ...STEP 4 LADDER QTY PART NUMBER DESCRIPTION 4 H100091 SCREW PFH 8x2 1 4 LADDER MOUNT W4L16088 1 x3 3 8 x21 24x86x532 H06 x1 091 x4 SCREW 2 1 4 H06 x1 19 ...

Page 20: ...8x15 063 x24 BOLT 3 4 M75 x2 M76 x4 M75 x2 TIP INSTALL T NUTS IN WOOD FIRST 037 x6 GREEN HC ROCK 2 036 x6 GREEN HC ROCK 1 ROCK WALL BOARD W4L16072 5 8 x3 3 8 x26 5 8 16x86x675 M75 x4 ROCK WALL BOARD W4L16073 5 8 x3 3 8 x26 5 8 16x86x675 M76 x4 GREEN HC ROCK 1 x6 A6P00036 GREEN HC ROCK 2 x6 A6P00037 FRONT VIEW M75LA x2 M76DA x4 M75RA x2 FINGER GRIPS UPWARD 20 ...

Page 21: ... x1 M74 x1 M74 x1 M74 x1 M74 x1 M74 x1 M74 x1 M74 x1 N06 x1 E73 x1 E72 x1 LEFT RAIL W4L16007 1 3 8 x3 3 8 x64 1 2 36x86x1640 E72 x1 RIGHT RAIL W4L16008 1 3 8 x3 3 8 x64 1 2 36x86x1640 E73 x1 086 x74 SCREW 1 1 2 ROCK WALL BOARD W4L16071 5 8 x3 3 8 x26 5 8 16x86x675 M74 x10 FILLER BOARD W4L16089 5 8 x2 1 8 x26 5 8 16x54x675 N06 x1 FRONT VIEW BOARD PLACEMENT START HERE FLUSH TOPS SIDE VIEW 21 ...

Page 22: ...STEP 3 ROCK WALL 086 x2 SCREW 1 1 2 M108 x1 SIDE VIEW TOP BOARD W4L16046 5 8 x3 1 4 x27 7 8 16x82x707 M108 x1 QTY PART NUMBER DESCRIPTION 2 H100086 SCREW PFH 8x1 1 2 1 in 24 mm 22 ...

Page 23: ...FIRST QTY PART NUMBER DESCRIPTION 2 H100074 T NUT 5 16 4 H100111 SCREW PFH 8x2 ATTACHMENT BOARD W4L16045 1 x3 3 8 x27 7 8 24x86x707 H10 x1 074 x2 T NUT 5 16 H10 x1 111 x4 SCREW 2 H10 T NUTS TO THE INSIDE OF BOARD WHEN INSTALLED SIDE VIEW T NUT 23 ...

Page 24: ...4 x89 1 2 86x134x2274 A50 x1 L BRACKET 66x66x127 x2 A100140 SWING BEAM EXTENSION BRACKET LEFT x1 A100325 SWING BEAM EXTENSION BRACKET RIGHT x1 A100326 105 x2 WASHER 8x27 110 x2 NUT 5 16 054 x2 BOLT 4 1 4 105 x2 WASHER 8x27 016 x3 BOLT 3 005 x3 NUT BARREL 7 8 A50 x1 326 x1 SWING BEAM EXTENSION BRACKET RIGHT 325 x1 SWING BEAM EXTENSION BRACKET LEFT 140 x2 L BRACKET 66x66x127 LEAVE 016 BOLTS HAND TIG...

Page 25: ... DESCRIPTION 12 H100073 T NUT 3 8 12 H100102 WASHER FLAT 11x25 12 H100107 WASHER LOCK INT 10x18 12 H100654 BOLT HEX 3 8x5 1 2 073 x12 T NUT 3 8 505 x6 SWING HANGER 102 x12 WASHER 11x25 107 x12 WASHER 10x18 654 x12 BOLT 5 1 2 TIP INSTALL T NUTS IN WOOD FIRST 25 ...

Page 26: ...STEP 3 SWING BEAM QTY PART NUMBER DESCRIPTION 4 H100124 SCREW PFH 8x1 2 124 x4 SCREW PFH 8x1 2 164 x1 BYD ID TAG LARGE AGES 3 10 BYD ID TAG LARGE AGES 3 10 x1 A100164 26 ...

Page 27: ... 16 36x86x2214 E51 x2 A FRAME BRACKET x1 A4M01169 STEP 4 SWING BEAM QTY PART NUMBER DESCRIPTION 4 H100009 BOLT WH 5 16x1 1 4 2 H100018 BOLT WH 5 16x3 1 2 6 H100074 T NUT 5 16 009 x4 BOLT 1 1 4 018 x2 BOLT 3 1 2 074 x6 T NUT 5 16 E51 x1 SP50 x1 E51 x1 169 x1 A FRAME BRACKET TIP INSTALL T NUTS IN WOOD FIRST 27 ...

Page 28: ...5 SWING BEAM QTY PART NUMBER DESCRIPTION 4 H100013 BOLT WH 5 16x2 1 4 2 H100015 BOLT WH 5 16x2 3 4 8 H100030 WASHER LOCK EXT 8x19 8 H100074 T NUT 5 16 2 H100505 BOLT WH 5 16x4 3 4 030 x8 WASHER 8x19 015 x2 BOLT 5 16x2 3 4 505 x2 BOLT 5 16x4 3 4 013 x4 BOLT 2 1 4 074 x8 T NUT 5 16 G14 x1 E50 x1 TIP INSTALL T NUTS IN WOOD FIRST 28 ...

Page 29: ...STEP 6 SWING BEAM QTY PART NUMBER DESCRIPTION 2 H100005 NUT BARREL WH 5 16x7 8 2 H100016 BOLT WH 5 16x3 005 x2 NUT BARREL 7 8 016 x2 BOLT 3 FULLY TIGHTEN ALL 016 BOLTS NOW 29 ...

Page 30: ...x394 E04 x2 STEP 1 FORT ASSEMBLY 028 x4 LAG SCREW 2 1 2 030 x4 WASHER 8x19 QTY PART NUMBER DESCRIPTION 2 H100013 BOLT WH 5 16x2 1 4 12 H100028 LAG SCREW WH 5 16x2 1 2 14 H100030 WASHER LOCK EXT 8x19 2 H100074 T NUT 5 16 2 H100138 WASHER LOCK EXT 6x15 2 H100146 LAG SCREW WH 1 4x2 028 x4 LAG SCREW 2 1 2 030 x4 WASHER 8x19 028 x4 LAG SCREW 2 1 2 030 x4 WASHER 8x19 074 x2 T NUT 5 16 030 x2 WASHER 8x19...

Page 31: ...35 5 8 x5 1 4 x49 16x134x1244 K02 x1 CENTER REAR TOWER LEG W4L16005 1 3 8 x3 3 8 x89 1 2 36x86x2274 E06 x1 CENTER FRONT TOWER LEG W4L16000 1 3 8 x3 3 8 x89 1 2 36x86x2274 E02 x1 FLOOR RAIL W4L16021 1 x5 1 4 x49 24x134x1244 G07 x2 G08 x1 030 x4 WASHER 8x19 028 x4 LAG SCREW 2 1 2 030 x4 WASHER 8x19 028 x4 LAG SCREW 2 1 2 030 x4 WASHER 8x19 028 x4 LAG SCREW 2 1 2 030 x8 WASHER 8x19 028 x8 LAG SCREW 2...

Page 32: ...TY PART NUMBER DESCRIPTION 2 H100013 BOLT WH 5 16x2 1 4 2 H100027 LAG SCREW WH 5 16x2 12 H100028 LAG SCREW WH 5 16x2 1 2 20 H100030 WASHER LOCK EXT 8x19 10 H100074 T NUT 5 16 2 H100138 WASHER LOCK EXT 6x15 2 H100146 LAG SCREW WH 1 4x2 4 H100166 BOLT WH 5 16x4 1 4 G05 x1 K02 x1 K02 x1 M05 x1 G06 x1 E01 x1 E05 x1 E04 x1 E04 x1 166 x4 BOLT 4 1 4 030 x4 WASHER 8x19 074 x4 T NUT 5 16 074 x4 T NUT 5 16 ...

Page 33: ... 5 8 x5 1 4 x82 1 4 16x134x2088 G01 x2 GROUND BOARD W4L16038 5 8 x5 1 4 x45 1 2 16x134x1156 K03 x2 BOTTOM FLOOR BOARD SUPPORT W4L16024 1 x3 3 8 x5 1 4 24x86x134 H05 x4 016 x4 BOLT 3 016 x4 BOLT 3 012 x8 BOLT 2 012 x4 BOLT 2 030 x20 WASHER 8x19 074 x20 T NUT 5 16 G01 x1 K03 x1 G01 x1 K03 x1 H05 x4 TIP INSTALL T NUTS IN WOOD FIRST INSTALL BOTH G01 WITH PILOT HOLES UPWARD 33 ...

Page 34: ...5 1 2 24x134x1156 G10 x1 FLOOR RAIL W4L16014 1 x5 1 4 x45 1 2 24x134x1156 G15 x1 BOTTOM FLOOR BOARD SUPPORT W4L16024 1 x3 3 8 x5 1 4 24x86x134 H05 x6 FLOOR RAIL W4L16012 1 x5 1 4 x40 1 8 24x134x1018 G12 x2 017 x4 BOLT 3 1 4 017 x4 BOLT 3 1 4 013 x4 BOLT 2 1 4 017 x4 BOLT 3 1 4 TIP INSTALL T NUTS IN WOOD FIRST 030 x16 WASHER 8x19 074 x16 T NUT 5 16 G12 x1 G10 x1 G15 x1 G12 x1 H05 x3 H05 x3 34 ...

Page 35: ...T 5 16 4 H100012 BOLT WH 5 16x2 WALL RAIL W4L16015 1 x5 1 4 x82 1 4 24x134x2088 G02 x1 WALL RAIL W4L16016 1 x5 1 4 x82 1 4 24x134x2088 G03 x1 WALL RAIL W4L16034 5 8 x5 1 4 x45 1 2 16x134x1156 K01 x1 TIP INSTALL T NUTS IN WOOD FIRST 013 x12 BOLT 2 1 4 030 x16 WASHER 8x19 074 x16 T NUT 5 16 G03 x1 K01 x1 G02 x1 012 x4 BOLT 2 35 ...

Page 36: ...9 4 H100074 T NUT 5 16 4 H100138 WASHER LOCK EXT 6x15 4 H100146 LAG SCREW WH 1 4x2 DECK BRACE W4L16002 1 3 8 x3 3 8 x15 1 2 36x86x394 E04 x4 TIP INSTALL T NUTS IN WOOD FIRST 138 x4 WASHER 6x15 146 x4 LAG SCREW 2 074 x4 T NUT 5 16 030 x4 WASHER 8x19 013 x4 BOLT 2 1 4 E04 x4 T NUT OUTWARD THIS LOCATION ONLY 36 ...

Page 37: ...CREW PWH 8x5 8 FLOOR JOIST W4L16032 1 x3 3 8 x35 3 4 24x86x908 H09 x2 FLOOR JOIST W4L16023 1 x3 3 8 x45 1 2 24x86x1156 H01 x2 FLOOR JOIST W4L16026 1 x3 3 8 x40 1 8 24x86x1018 H03 x2 A REVISION TAG x1 A100314 H01 x2 H03 x2 H09 x2 090 x24 SCREW 2 1 2 128 x2 SCREW 5 8 314 x1 A REVISION TAG 37 ...

Page 38: ...027 1 x3 3 8 x19 24x86x482 H04 x2 TIP INSTALL T NUTS IN WOOD FIRST H04 x2 010 x4 BOLT 1 1 2 030 x4 WASHER 8x19 074 x4 T NUT 5 16 QTY PART NUMBER DESCRIPTION 4 H100010 BOLT WH 5 16x1 1 2 4 H100030 WASHER LOCK EXT 8x19 4 H100074 T NUT 5 16 38 ...

Page 39: ... 1 2 12 H100089 SCREW PFH 8x1 3 4 FLOOR BOARD W4L16055 5 8 x3 3 8 x46 16x86x1168 M02 x1 FP1 x1 FLOOR PANEL W2A03281 1 5 8 x17 1 8 x50 1 4 40x434x1276 FP2 x1 FLOOR PANEL W2A03282 1 5 8 x16 1 8 x50 1 4 40x408x1276 FP2 x1 FP1 x1 M02 x1 089 x12 SCREW 1 3 4 086 x26 SCREW 1 1 2 39 ...

Page 40: ...UMBER DESCRIPTION 78 H100086 SCREW PFH 8x1 1 2 OUTSIDE FILLER FLOOR BOARD W4L16039 5 8 x4 3 8 x46 16x112x1168 L01 x2 FLOOR BOARD W4L16063 5 8 x3 3 8 x50 7 8 16x86x1292 M03 x11 086 x78 SCREW 1 1 2 L01 x1 L01 x1 M03 x11 EVENLY SPACED 40 ...

Page 41: ...ER ASSEMBLY 011 x2 BOLT 1 3 4 030 x2 WASHER 8x19 074 x2 T NUT 5 16 LADDER ASSEMBLY TIP INSTALL T NUTS IN WOOD FIRST QTY PART NUMBER DESCRIPTION 2 H100011 BOLT WH 5 16x1 3 4 2 H100030 WASHER LOCK EXT 8x19 2 H100074 T NUT 5 16 41 ...

Page 42: ... SCREW PFH 8x1 1 2 OUTSIDE FILLER FLOOR BOARD W4L16039 5 8 x4 3 8 x46 16x112x1168 L01 x1 FLOOR BOARD W4L16076 5 8 x2 3 8 x50 7 8 16x60x1292 N01 x1 FLOOR BOARD W4L16063 5 8 x3 3 8 x50 7 8 16x86x1292 M03 x9 L01 x1 N01 x1 M03 x9 EVENLY SPACED 086 x64 SCREW 1 1 2 42 ...

Page 43: ...x2 6 H100030 WASHER LOCK EXT 8x19 6 H100074 T NUT 5 16 WALL RAIL W4L16047 5 8 x3 3 8 x40 1 8 16x86x1018 M11 x1 WALL RAIL W4L16067 5 8 x3 3 8 x45 1 2 16x86x1156 M06 x2 TIP INSTALL T NUTS IN WOOD FIRST M11 x1 M06 x1 M06 x1 012 x6 BOLT 2 030 x6 WASHER 8x19 074 x6 T NUT 5 16 43 ...

Page 44: ... LAG SCREW WH 5 16x2 3 H100030 WASHER LOCK EXT 8x19 1 H100074 T NUT 5 16 WALL RAIL W4L16066 5 8 x3 3 8 x49 16x86x1244 M05 x1 WALL RAIL W4L16053 5 8 x3 3 8 x16 7 8 16x86x430 M18 x1 M05 x1 M18 x1 027 x2 LAG SCREW 2 030 x2 WASHER 8x19 012 x1 BOLT 2 030 x1 WASHER 8x19 074 x1 T NUT 5 16 44 ...

Page 45: ...028 LAG SCREW WH 5 16x2 1 2 4 H100030 WASHER LOCK EXT 8x19 WALL RAIL W4L16066 5 8 x3 3 8 x49 16x86x1244 M05 x1 WALL RAIL W4L16057 5 8 x3 3 8 x10 1 2 16x86x268 M21 x2 M05 x1 M21 x2 027 x2 LAG SCREW 2 030 x4 WASHER 8x19 1 3 4 in 43 mm 1 3 4 in 43mm HOLES TO INSIDE 028 x2 LAG SCREW 2 1 2 45 ...

Page 46: ...2 1 4 in 58 mm STEP 17 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 24 H100088 SCREW PFH 8x1 1 8 088 x24 SCREW 1 1 8 WALL BOARD W4L16075 5 8 x3 3 8 x32 16x86x812 M09 x6 M09 x6 SIDE VIEW 46 ...

Page 47: ...PFH 8x1 1 8 2 H100115 BOLT WH 5 16x1 2 SIDE VIEW WALL BOARD W4L16061 5 8 x3 3 8 x29 5 8 16x86x752 M24 x2 074 x2 T NUT 5 16 031 x2 WASHER 12x19 005 x2 NUT BARREL 7 8 008 x2 BOLT 5 16x1 115 x2 BOLT 1 2 088 x12 SCREW 1 1 8 M26 x2 1046 x2 L BRACKET 2 5X38X55X55 USING L BRACKET AS A GUIDE DRILL 2 3 8 in 10 mm HOLES THRU FLOOR FOR HARDWARE M24 x2 WALL BOARD W4L16091 5 8 x3 3 8 x29 5 8 16x86x752 M26 x2 T...

Page 48: ...AL SPACING STEP 19 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 20 H100088 SCREW PFH 8x1 1 8 WALL BOARD W4L16061 5 8 x3 3 8 x29 5 8 16x86x752 M24 x5 SIDE VIEW M24 x5 088 x20 SCREW 1 1 8 USE A6P00410 PICKET PAL FOR SPACING 48 ...

Page 49: ...T NUMBER DESCRIPTION 16 H100088 SCREW PFH 8x1 1 8 WALL BOARD W4L16074 5 8 x3 3 8 x41 16x86x1040 M08 x2 M17 x2 088 x16 SCREW 1 1 8 M08 x2 WALL BOARD W4L16090 5 8 x3 3 8 x41 16x86x1040 M17 x2 18 3 8 in 467 mm 18 3 8 in 467 mm TOP 49 ...

Page 50: ... LOCK EXT 8x19 2 H100074 T NUT 5 16 28 H100088 SCREW PFH 8x1 1 8 WINDOW TRIM W4L16048 5 8 x3 3 8 x31 1 2 16x86x800 M12 x1 WALL BOARD W4L16049 5 8 x3 3 8 x24 16x86x610 M13 x7 030 x2 WASHER 8x19 009 x2 BOLT 1 1 4 074 x2 T NUT 5 16 088 x28 SCREW 1 1 8 M13 x7 M12 x1 EVENLY SPACED INSTALL M12 FIRST 50 ...

Page 51: ...STEP 22 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 4 H100088 SCREW PFH 8x1 1 8 WINDOW TRIM W4L16059 5 8 x3 3 8 x12 7 8 16x86x328 M23 x2 CORRECT BOARD ASSEMBLY SIDE VIEW 088 x4 SCREW 1 1 8 M23 x2 51 ...

Page 52: ... x1 L02 x2 N03 x1 088 x48 SCREW 1 1 8 FLUSH TOPS OF L03 N05 BOARDS WITH TOP OF M08 BOARDS WALL BOARD W4L16041 5 8 x4 3 8 x7 16x112x178 L03 x4 WALL BOARD W4L16040 5 8 x4 3 8 x18 16x112x456 L02 x4 WALL BOARD W4L16080 5 8 x2 3 8 x7 16x60x178 N05 x2 WALL BOARD W4L16078 5 8 x2 3 8 x18 16x60x456 N03 x2 WALL BOARD W4L16074 5 8 x3 3 8 x41 16x86x1040 M08 x7 52 ...

Page 53: ...RIPTION 8 H100070 SCREW PWH 8x3 4 10 H100088 SCREW PFH 8x1 1 8 070 x8 SCREW 8x3 4 088 x10 SCREW 1 1 8 010 x2 PLASTIC WINDOW BYD GREEN 343x444 5 WALL SUPPORT W4L16081 5 8 x1 3 8 x13 16x34x330 O01 x2 PLASTIC WINDOW BYD GREEN 343x444 5 x2 A100010 2 1 4 in 57 mm O01 x2 53 ...

Page 54: ... 25 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 12 H100086 SCREW PFH 8x1 1 2 WINDOW SHUTTER SLAT W4L16084 5 8 x1 3 8 x5 3 8 16x34x136 O04 x6 WINDOW SHUTTER W4L16042 5 8 x4 3 8 x16 16x112x406 L04 x3 SIDE VIEW CORRECT BOARD ASSEMBLY 086 x12 SCREW 1 1 2 O04 x6 L04 x3 54 ...

Page 55: ... BOARD W4L16052 5 8 x3 3 8 x21 16x86x532 M16 x2 WALL BOARD W4L16060 5 8 x3 3 8 x5 16x86x126 M29 x2 WALL BOARD W4L16064 5 8 x3 3 8 x35 16x86x888 M28 x1 WALL BOARD W4L16044 5 8 x3 3 8 x35 16x86x888 M10 x1 074 x1 T NUT 5 16 031 x1 WASHER 12x19 005 x1 NUT BARREL 7 8 008 x1 BOLT 5 16x1 088 x14 SCREW 1 1 8 115 x1 BOLT 1 2 USING L BRACKET AS A GUIDE DRILL 1 3 8 in 10 mm HOLES THRU FLOOR FOR HARDWARE 1046...

Page 56: ...ART NUMBER DESCRIPTION 4 H100070 SCREW PWH 8x3 4 4 H100088 SCREW PFH 8x1 1 8 WINDOW 216x267 GREEN x1 A100146 WALL SUPPORT W4L16082 5 8 x1 3 8 x10 16x34x254 O02 x1 070 x4 SCREW 8x3 4 088 x4 SCREW 1 1 8 O02 x1 146 x1 WINDOW 216x267 GREEN 2 1 4 in 57 mm 56 ...

Page 57: ... FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 8 H100086 SCREW PFH 8x1 1 2 2 H100111 SCREW PFH 8x2 M01 x1 J01 x1 J01 x1 J01 x1 J01 x1 M01 x1 086 x8 SCREW 1 1 2 111 x2 SCREW 2 ROOF CAP W4L16043 5 8 x3 3 8 x51 7 8 16x86x1318 M01 x2 ROOF RAFTER W4L16033 1 x2 3 8 x33 5 8 24x60x854 J01 x4 57 ...

Page 58: ...ASSEMBLY 47 5 8 in 1210 mm STEP 29 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 8 H100090 SCREW PFH 8x2 1 2 1 8 in 3 mm CORRECT BOARD ASSEMBLY SIDE VIEW FRONT VIEW 1 2 in 13 mm 1 2 in 13 mm 090 x8 SCREW 2 1 2 CORRECT BOARD ASSEMBLY 58 ...

Page 59: ...STEP 30 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 6 H100090 SCREW PFH 8x2 1 2 WALL CAP W4L16068 5 8 x3 3 8 x40 7 8 16x86x1038 M07 x2 M07 x1 M07 x1 090 x6 SCREW 2 1 2 59 ...

Page 60: ...x301 N04 x4 GABLE BOARD W4L16054 5 8 x3 3 8 x15 1 4 16x86x387 M19 x4 GABLE BOARD W4L16065 5 8 x3 3 8 x44 16x86x1118 M04 x2 GABLE BOARD W4L16056 5 8 x3 3 8 x12 1 4 16x86x310 M20 x2 GABLE BOARD W4L16051 5 8 x3 3 8 x19 16x86x482 M15 x2 088 x22 SCREW 1 1 8 CORRECT BOARD ASSEMBLY FRONT VIEW 1 1 4 in 32 mm 1 1 4 in 32 mm M04 x1 M19 x1 M19 x1 N04 x1 M22 x1 M15 x1 M20 x1 N04 x1 M22 x1 60 ...

Page 61: ...WINDOW 216x267 GREEN x2 A100146 WALL SUPPORT W4L16081 5 8 x1 3 8 x13 16x34x330 O01 x4 FRONT VIEW CORRECT ASSEMBLY CENTER WINDOW IN OPENING 1 in 25 mm 1 in 25 mm 2 3 4 in 69 mm 1 1 2 in 37 mm O01 x2 146 x1 WINDOW 216x267 GREEN 088 x10 SCREW 1 1 8 070 x4 SCREW 8x3 4 REPEAT STEPS 31 32 ON THE OPPOSITE SIDE 61 ...

Page 62: ... DESCRIPTION 24 H100089 SCREW PFH 8x1 3 4 RP1 x2 ROOF PANEL W2A03279 1 3 4 x19 1 4 x53 3 4 45x490x1366 RP2 x2 ROOF PANEL W2A03280 1 3 4 x16 1 4 x53 3 4 45x417x1366 RP1 x1 RP2 x1 089 x12 SCREW 1 3 4 REPEAT THIS STEP FOR THE OPPOSITE SIDE 62 ...

Page 63: ...4 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 4 H100088 SCREW PFH 8x1 1 8 MENDING PLATE W4L16077 5 8 x2 3 8 x5 16x60x126 N02 x2 N02 x1 N02 x1 088 x2 SCREW 1 1 8 088 x2 SCREW 1 1 8 FRONT VIEW CORRECT ASSEMBLY 63 ...

Page 64: ...LY QTY PART NUMBER DESCRIPTION 2 H100010 BOLT WH 5 16x1 1 2 8 H100074 T NUT 5 16 6 H100115 BOLT WH 5 16x1 2 HAND GRIP METAL GREEN 381 c c x4 A100118 118 x4 HAND GRIP 010 x2 BOLT 1 1 2 074 x8 T NUT 5 16 115 x6 BOLT 1 2 64 ...

Page 65: ... mm 3 in 76 mm 3 in 76 mm STEP 36 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 8 H100086 SCREW PFH 8x1 1 2 SEAT SUPPORT W4L16086 1 x1 3 8 x4 3 8 24x34x112 T01 x4 T01 x4 086 x8 SCREW 1 1 2 A D C B A C D B SEE LOCATIONS BELOW A B C D PLACEMENT VIEWS INSTALL T01 WITH SMALL PILOT HOLES UPWARD 65 ...

Page 66: ...STEP 37 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 8 H100089 SCREW PFH 8x1 3 4 SAND BOX SEAT W4L16013 1 x5 1 4 x17 3 4 24x134x450 G13 x2 089 x8 SCREW 1 3 4 G13 x2 66 ...

Page 67: ...m TYPICAL SPACING 1 3 8 in 34 mm STEP 38 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 24 H100088 SCREW PFH 8x1 1 8 BOTTOM WALL BOARD W4L16062 5 8 x3 3 8 x21 3 8 16x86x544 M27 x6 088 x24 SCREW 1 1 8 M27 x6 SIDE VIEW 67 ...

Page 68: ...AL SPACING 71 mm 1 3 8 in 34 mm STEP 39 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 28 H100088 SCREW PFH 8x1 1 8 BOTTOM WALL BOARD W4L16062 5 8 x3 3 8 x21 3 8 16x86x544 M27 x7 SIDE VIEW 088 x28 SCREW 1 1 8 M27 x7 68 ...

Page 69: ...010 BOLT WH 5 16x1 1 2 2 H100028 LAG SCREW WH 5 16x2 1 2 4 H100030 WASHER LOCK EXT 8x19 2 H100074 T NUT 5 16 PICNIC SEAT SUPPORT W4L16050 5 8 x3 3 8 x22 16x86x558 M14 x2 M14 x2 028 x2 LAG SCREW 2 1 2 010 x2 BOLT 1 1 2 030 x4 WASHER 8x19 074 x2 T NUT 5 16 69 ...

Page 70: ...WH 5 16x2 1 2 6 H100030 WASHER LOCK EXT 8x19 4 H100074 T NUT 5 16 TABLE SUPPORT W4L16031 1 x3 3 8 x12 24x86x306 H08 x2 TABLE SUPPORT W4L16037 5 8 x3 3 8 x13 1 2 16x86x342 M25 x2 H08 x2 009 x2 BOLT 1 1 4 010 x2 BOLT 1 1 2 074 x4 T NUT 5 16 030 x6 WASHER 8x19 028 x2 LAG SCREW 2 1 2 M25 x1 M25 x1 TIP INSTALL T NUTS IN WOOD FIRST 70 ...

Page 71: ...LY QTY PART NUMBER DESCRIPTION 1 H100088 SCREW PFH 8x1 1 8 1 H100089 SCREW PFH 8x1 3 4 SAFETY RAIL W4L16083 5 8 x1 3 8 x20 1 2 16x34x520 O03 x1 089 x1 SCREW 1 3 4 088 x1 SCREW 1 1 8 O03 x1 1 3 4 in 43 mm 1 3 4 in 43 mm 71 ...

Page 72: ...BLY QTY PART NUMBER DESCRIPTION 16 H100089 SCREW PFH 8x1 3 4 PICNIC TABLE SEAT W4L16025 1 x3 3 8 x41 3 8 24x86x1050 H02 x2 PICNIC TABLE TOP W4L16011 5 8 x5 1 4 x42 16x134x1066 G11 x2 089 x16 SCREW 1 3 4 H02 x2 G11 x2 72 ...

Page 73: ...ROCKWALL ASSEMBLY STEP 44 FORT ASSEMBLY ROCKWALL ASSEMBLY QTY PART NUMBER DESCRIPTION 2 H100011 BOLT WH 5 16x1 3 4 2 H100030 WASHER LOCK EXT 8x19 011 x2 BOLT 1 3 4 030 x2 WASHER 8x19 73 ...

Page 74: ...LY STEP 45 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 4 H100042 BOLT HEX 5 16x1 1 4 4 H100095 WASHER SPLIT 5 16 4 H100105 WASHER FLAT 8x27 042 x4 BOLT HEX 1 1 4 095 x4 WASHER 5 16 105 x4 WASHER 8x27 ROCKWALL ASSEMBLY 74 ...

Page 75: ...CK LINK x6 A100069 027 x2 SWING SEAT GREEN 26 069 x6 QUICK LINK 183 x4 ROPE CHAIN GREEN 57 034 x1 TRAPEZE YELLOW 083 x2 ROPE CHAIN GREEN 33 NOTE WHEN HANGING YOUR SWINGS IT IS REQUIRED TO ONLY TRIM AROUND THE SPECIFIC CHAIN LOOP THAT ALLOWS THE BOTTOM OF THE SWING SEAT WHEN SITTING ON IT TO BE NO LOWER THAN 35CM 13 7 8 INCHES FROM THE GROUND 75 ...

Page 76: ...ED USE A 5 16 DRILL BIT TOP BOTTOM TIP PRE BENDING THE ENDS WILL EASE ASSEMBLY PLACING THE SLIDE BED OUT IN THE SUN MAKES IT EASIER TO BEND 115 x3 BOLT 1 2 074 x3 T NUT 5 16 1 2 in 13 mm SLIDE BED 10 LIGHT GREEN x1 A100035 SLIDE SUPPORT BOARD W100935 5 8 x3 3 8 x19 7 8 16x86x505 M70 x1 M70 x1 SLIDE BRACE 035 x1 SLIDE BED 10 LIGHT GREEN STEP 1 SLIDE QTY PART NUMBER DESCRIPTION 3 H100074 T NUT 5 16 ...

Page 77: ...EFT GREEN x1 A6P00483 SLIDE RAIL 10 TOP RIGHT GREEN x1 A6P00486 SLIDE RAIL 10 TOP LEFT GREEN x1 A6P00485 115 x4 BOLT 1 2 006 x4 NUT BARREL 1 1 2 486 x1 SLIDE RAIL 10 TOP RIGHT GREEN 484 x1 SLIDE RAIL 10 BOTTOM RIGHT GREEN STEP 2 SLIDE QTY PART NUMBER DESCRIPTION 8 H100006 NUT BARREL WH 5 16x1 1 2 8 H100115 BOLT WH 5 16x1 2 77 ...

Page 78: ...THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS INSERTED WITHIN 1 8 3mm OF GROOVE BOTTOM BOTTOM START HERE FIGURE 1 SLIDE BED SLIDE RAILS FIGURE 2 TIP A HELPER IS RECOMMENDED FOR THESE FOLLOWING STEPS SLIDE TUBE SUPPORT x4 A6P00487 487 x4 SLIDE TUBE SUPPORT VIEWING WINDOWS 009 x4 BOLT 1 1 4 QTY PART NUMBER DESCRIPTION 4 H100009 BOLT WH 5 1...

Page 79: ... SURE SLIDE BED IS INSERTED WITHIN 1 8 3mm OF GROOVE BOTTOM SLIDE RAIL ASSEMBLY SLIDE RAIL ASSEMBLY TIP USE A RUBBER MALLET TO FULLY SEAT THE SLIDE BED INTO THE SLIDE CAVITY FAILURE TO INSERT SLIDE BED PROPERLY MAY RESULT IN INJURY OR AMPUTATION EXPOSED SLIDE EDGES CAN BE SHARP AND BECOME A LACERATION HAZARD IF THE SLIDE IS NOT PROPERLY ASSEMBLED STEP 4 SLIDE 79 ...

Page 80: ...N EACH SIDE OF THE SLIDE SUPPORT TUBES 009 x4 BOLT 1 1 4 TIP HAVING A HELPER HOLD THE SLIDE ASSEMBLY TOGETHER WHILE YOU FASTEN WILL MAKE IT EASIER TO ASSEMBLE STEP 5 SLIDE QTY PART NUMBER DESCRIPTION 4 H100009 BOLT WH 5 16x1 1 4 80 ...

Page 81: ...ATION ALONG EACH SIDE RAIL THERE SHOULD BE 15 INDENTATIONS ON EACH RAIL BE SURE TO DRILL THROUGH THE SLIDE RAIL AND THE SLIDE BED THEN SECURE WITH THE PROVIDED HARDWARE 090 x30 SCREW 2 1 2 QTY PART NUMBER DESCRIPTION 30 H100090 SCREW PFH 8x2 1 2 STEP 6 SLIDE 81 ...

Page 82: ...STEP 47 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 3 H100074 T NUT 5 16 3 H100115 BOLT WH 5 16x1 2 SLIDE ASSEMBLY SLIDE ASSEMBLY 115 x3 BOLT 1 2 074 x3 T NUT 5 16 TOP VIEW CENTER SLIDE IN OPENING DRILL 3 3 8 10 mm HOLES THRU SLIDE BED AND FLOOR WHERE SHOWN FOR HARDWARE 82 ...

Page 83: ...C DETAIL A DETAIL B DETAIL C 008 x2 BOLT 5 16x1 031 x2 WASHER 12x19 004 x2 NUT BARREL 5 8 222 x4 BOLT 3 4 031 x4 WASHER 12x19 004 x4 NUT BARREL 5 8 009 x2 BOLT 1 1 4 031 x2 WASHER 12x19 004 x2 NUT BARREL 5 8 527 x2 GROUND STAKE REBAR 178 x4 AUGER GROUND STAKE 178 x2 AUGER GROUND STAKE TWIST GROUND STAKE 178 INTO GROUND AT LOCATIONS SHOWN USING GROUND STAKE AS A GUIDE DRILL A 7 16 10mm HOLE FOR HAR...

Page 84: ...STEP 49 FORT ASSEMBLY QTY PART NUMBER DESCRIPTION 6 H100086 SCREW PFH 8x1 1 2 OUTSIDE FILLER FLOOR BOARD W4L16087 5 8 x4 x46 16x102x1168 Y01 x1 086 x6 SCREW 1 1 2 Y01 x1 84 ...