Backyard Discovery MASON 36114, Owner'S Manual

Page 1: ...ngsetsonline com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you need to order r...

Page 2: ...G SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCT...

Page 3: ...and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep the sa...

Page 4: ...e likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other For example locate sandboxes away from swings or us...

Page 5: ...nit capacity is outlined in the Basic Setup Dimensions section of instruction manual The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the ma...

Page 6: ...uirements of 16 CFR 1303 Check all wood members for deterioration and splinters Sand down splinters and replace deteriorating wood members Reinstall any plastic parts such as swing seats or any other...

Page 7: ...any rough spots on your playset Please note this is a requirement of your warranty Assembling and maintaining the playset on a level location is very important As your children play your playset will...

Page 8: ...t has no elevated play surface does not need any protective surfacing X3 1 3 Use containment such as digging out around the perimeter and or lining the perimeter with landscape edging Don t forget to...

Page 9: ...ndard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised either approved or withdrawn Your comments are invited either f...

Page 10: ...or more information 8 What is the best way to get started assembling the playset Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin...

Page 11: ...ole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 6 Read the steps of each phase thoroughly The written steps m...

Page 12: ...ill or Electric Drill Drill Attachments Phillips Head Socket Driver An Adult w an Adult Helper Rubber Mallet Optional Ladder Phillips Screw Driver Tools Required for Installation These are the tools t...

Page 13: ...W101085 1 3 8 x3 3 8 x66 36x86x1676 1 E6 UPRIGHT W101120 1 3 8 x3 3 8 x66 36x86x1676 1 G1 WALL RAIL W101111 1 x5 1 4 x43 24x134x1092 1 G2 WALL RAIL W101122 1 x5 1 4 x43 24x134x1092 1 G3 CABIN ARCH W10...

Page 14: ...x42 24x86x1072 1 H80 GROUND BOARD W100990 1 x3 3 8 x87 3 8 24x86x2218 1 J1 FLOOR SUPPORT W101037 1 x2 3 8 x3 24x60x76 4 K1 GROUND BOARD W101090 5 8 x5 1 4 x74 1 4 16x134x1886 1 K2 GROUND BOARD W101091...

Page 15: ...41 16x86x1042 2 M11 WALL RAIL W101116 5 8 x3 3 8 x41 1 8 16x86x1044 2 M10 PICNIC TABLE BOARD W101118 5 8 x3 3 8 x41 5 8 16x86x1056 6 M7 WALL RAIL W101099 5 8 x3 3 8 x43 16x86x1092 1 M5 TARP SUPPORT W1...

Page 16: ...38 1 4 16x76x972 1 M22 DOOR BOARD W100921 5 8 x3 3 8 x25 16x86x634 2 M23 DOOR BOARD W100922 5 8 x3 3 8 x6 1 4 16x86x160 2 M40 STRIKE PLATE BLOCK W101134 5 8 x3 3 8 x1 16x86x24 1 M73 REAR SUPPORT W1006...

Page 17: ...119 5 8 x2 3 8 x8 16x60x204 2 N4 HORIZONTAL SUNBURST W100914 5 8 x2 3 8 x32 7 8 16x60x835 2 N5 VERTICAL SUNBURST W100915 5 8 x2 3 8 x12 7 8 16x60x328 2 N6 ANGLED SUNBURST W100916 5 8 x2 3 8 x7 7 8 16x...

Page 18: ...V BOLT WH 5 16x5 H100022 1 AE BOLT WH 5 16x5 3 4 H100032 4 AN BOLT HEX 5 16x2 3 4 H100047 2 AJ BOLT HEX 5 16x1 1 4 H100042 4 AY BOLT PTH 1 4x1 H100061 2 CX SCREW PPH 4x5 8 H100127 10 AC WASHER LOCK EX...

Page 19: ...x2 H100027 32 AA LAG SCREW WH 5 16x2 1 2 H100028 2 BL SCREW TAPPING 14x3 4 H100083 13 CH SCREW TAPPING 14x1 1 2 H100109 2 T 40 TORX BIT A100042 1 BZ SWING HANGER QUICK LINK H100099 4 BY SWING HANGER Q...

Page 20: ...GREEN A100066 4 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 GF MAGNETIC CATCH KIT A100145 MAG 1 GH SCREW A100145 SCREW 3 GJ STRIKE PLATE A100145 STRIKE 1 FA QUICK LINK A100069 8 HZ KNOB A100071 1 GD L BRAC...

Page 21: ...8 YELLOW A100056 1 FB SWING SEAT YELLOW A100070 2 KD PLASTIC GROUND STAKE BROWN A100179 6 DG CHAIN GREEN 38 5 A100015 4 EZ CHAIN GREEN 51 25 A100068 4 EJ L BRACKET 54x67 A100053 1 EA HAND GRIP YELLOW...

Page 22: ...D OF THE PLASTIC SLIDE BED USING A 5 16 DRILL BIT AND USING THE DIMENSIONS SHOWN BELOW THIS END WILL BE THE TOP OF THE SLIDE TAKE NOTE OF SLIDE BED SURFACE FINISH THE DULL SIDE WILL BE TOWARDS THE GRO...

Page 23: ...BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH TH...

Page 24: ...HT H74 4 LADDER RUNG H76 8 SCREW PFH 8x2 QTY DESCRIPTION LABEL 1 RIGHT UPRIGHT H75 8 SCREW PFH 8x2 4 Ft Ladder Phase 1 2 Phase Notes Assemble with hardware as shown Center rungs in rail grooves H74 H7...

Page 25: ...QTY DESCRIPTION LABEL 1 REAR SUPPORT M73 4 SCREW PFH 8x2 4 Ft Ladder Phase 3 Phase Notes Assemble with hardware as shown SCREW PFH 8x2 M73...

Page 26: ...B74 SWING BEAM USING 2 3 4 HEX BOLTS FLAT WASHERS AND 5 16 LOCK NUTS SWING BEAM ASSEMBLY SB74 QZ GD SB74 SWING BEAM W102304 2 x5 1 4 x89 1 2 50x134x2274 1 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 GD L B...

Page 27: ...OARD TO E77 ANGLE BRACES USING 2 BOLTS LOCK WASHERS AND 7 8 BARREL NUTS SWING BEAM ASSEMBLY THIS SAFE T FUSE HARDWARE MUST BE MOUNTED TO IMPROVE THE STRUCTURAL INTEGRITY OF THE SWING BEAM W71 E77 H79...

Page 28: ...TO W71 SWING BEAM USING FLAT WASHERS AND 5 16 LOCK NUTS FIG 2 ATTACH EW GLIDER SUPPORT TO SB74 USING 5 3 4 BOLTS FLAT WASHERS LOCK NUTS AND 2 1 2 LAG SCREWS FIG 3 SWING BEAM ASSEMBLY EW QZ W71 FIG 1...

Page 29: ...4 2 BOLT WH 5 16x1 1 2 8 T NUT 5 16 2 WASHER LOCK EXT 8x19 12 WASHER LOCK EXT 12x19 10 NUT BARREL WH 5 16x7 8 10 E1 UPRIGHT W101084 1 3 8 x3 3 8 x89 1 2 36x86x2274 1 E2 UPRIGHT W101104 1 3 8 x3 3 8 x8...

Page 30: ...1 E4 UPRIGHT W101107 1 3 8 x3 3 8 x89 1 2 36x86x2274 1 G4 SWING BEAM MOUNT W101105 1 x5 1 4 x41 1 8 24x134x1044 1 G5 WALL RAIL W101112 1 x5 1 4 x41 1 8 24x134x1044 1 K1 GROUND BOARD W101090 5 8 x5 1...

Page 31: ...PLCS LAG SCREW WH 5 16x2 12 PLCS G2 WALL RAIL W101122 1 x5 1 4 x43 24x134x1092 1 K4 WALL RAIL W101093 5 8 x5 1 4 x43 16x134x1092 1 K3 DOUBLE ARCH RAIL W101092 5 8 x5 1 4 x43 16x134x1092 1 LAG SCREW W...

Page 32: ...1 K4 G1 WALL RAIL W101111 1 x5 1 4 x43 24x134x1092 1 K4 WALL RAIL W101093 5 8 x5 1 4 x43 16x134x1092 2 WASHER LOCK EXT 8x19 12 LAG SCREW WH 5 16x2 12 LAG SCREW WH 5 16x2 12 PLCS WASHER LOCK EXT 8x19 1...

Page 33: ...5 J1 J1 J1 J1 H1 H1 FLOOR JOIST W102377 1 x3 3 8 x41 1 8 24x86x1044 1 J1 FLOOR SUPPORT W101037 1 x2 3 8 x3 24x60x76 4 SCREW PFH 8x2 4 PLCS SCREW PFH 8x1 3 4 8 PLCS SCREW PFH 8x1 3 4 8 SCREW PFH 8x2 4...

Page 34: ...STEP 6 L1 L1 M4 SCREW PFH 8x1 1 2 68 PLCS L1 OUTER FLOOR BOARD W101110 5 8 x4 3 8 x40 1 8 16x112x1018 2 M4 FLOOR BOARD W101109 5 8 x3 3 8 x44 7 8 16x86x1140 10 SCREW PFH 8x1 1 2 68...

Page 35: ...NUT BARREL WH 5 16x7 8 4 WASHER LOCK EXT 8x19 6 WASHER LOCK EXT 12x19 4 BOLT WH 5 16x1 1 2 4 LAG SCREW WH 5 16x2 2 M11 M7 M11 M7 WALL RAIL W101099 5 8 x3 3 8 x43 16x86x1092 1 M11 WALL RAIL W101116 5 8...

Page 36: ...2 1 PLCS WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x1 1 PLCS BOLT WH 5 16x1 1 2 1 NUT BARREL WH 5 16x5 8 1 NUT BARREL WH 5 16x7 8 1 BOLT WH 5 16x1 1 WASHER LOCK EXT 8x19 2 WASHER LOCK EXT 12x19 2 NUT BA...

Page 37: ...STEP 9 SCREW TAPPING 14x3 4 2 PLCS SCREW TAPPING 14x3 4 2 SCREW PFH 8x1 1 8 2 N1 N1 CENTER RAIL W101113 5 8 x2 3 8 x25 5 8 16x60x652 1 EJ L BRACKET 54x67 A100053 1 EJ SCREW PFH 8x1 1 8 2 PLCS...

Page 38: ...STEP 10 SCREW PFH 8x1 1 8 20 PLCS M14 M14 WALL SLAT W101115 5 8 x3 3 8 x25 5 8 16x86x652 5 SCREW PFH 8x1 1 8 20 2 7 8...

Page 39: ...STEP 11 M14 WALL SLAT W101115 5 8 x3 3 8 x25 5 8 16x86x652 6 SCREW PFH 8x1 1 8 24 SCREW PFH 8x1 1 8 24 PLCS M14 2 7 8...

Page 40: ...STEP 12 M14 WALL SLAT W101115 5 8 x3 3 8 x25 5 8 16x86x652 5 SCREW PFH 8x1 1 8 20 SCREW PFH 8x1 1 8 20 PLCS M14 2 7 8...

Page 41: ...101125 5 8 x3 3 8 x44 1 4 16x86x1124 1 M12 TARP BRACE W101089 5 8 x3 3 8 x41 16x86x1042 2 NUT BARREL WH 5 16x7 8 7 BOLT WH 5 16x1 1 2 7 WASHER LOCK EXT 8x19 7 WASHER LOCK EXT 12x19 7 SCREW PFH 8x1 1 2...

Page 42: ...STEP 14 M15 M15 WALL SLAT W101126 5 8 x3 3 8 x23 1 4 16x86x591 8 SCREW PFH 8x1 1 8 32 PLCS SCREW PFH 8x1 1 8 32 3 1 4 2 7 8...

Page 43: ...H 5 16x2 1 2 6 NUT BARREL WH 5 16x7 8 8 WASHER LOCK EXT 8x19 8 WASHER LOCK EXT 12x19 8 BOLT WH 5 16x2 1 2 6 PLCS BOLT WH 5 16x3 2 PLCS NUT BARREL WH 5 16x7 8 8 PLCS WASHER LOCK EXT 8x19 8 PLCS D1 PICN...

Page 44: ...D 2 BENCH ASSEMBLIES M10 M10 M10 N3 SCREW PFH 8x1 1 8 3 PLCS SCREW PFH 8x1 1 8 6 M10 PICNIC TABLE BOARD W101118 5 8 x3 3 8 x41 5 8 16x86x1056 6 N3 TIE SLAT W101119 5 8 x2 3 8 x8 16x60x204 2 NOTE HOLE...

Page 45: ...STEP 17 SCREW PFH 8x1 1 2 12 PLCS SCREW PFH 8x1 1 2 12 2 BENCH ASSEMBLY...

Page 46: ...ER WALL SLAT W101100 5 8 x4 3 8 x39 16x112x992 2 SCREW PFH 8x1 1 8 43 M13 WALL SLAT W101101 5 8 x3 3 8 x39 16x86x992 6 M16 CENTER WALL SLAT W101102 5 8 x3 3 8 x20 3 8 16x86x518 3 N2 TIE SLAT W101103 5...

Page 47: ...STEP 19 SCREW PWH 8x3 4 4 PLCS SCREW PWH 8x3 4 4 EB WINDOW FRAME GREEN 343x444 5 A100044 1...

Page 48: ...ER WALL SLAT W101100 5 8 x4 3 8 x39 16x112x992 2 N2 TIE SLAT W101103 5 8 x2 3 8 x14 5 8 16x60x372 1 M16 CENTER WALL SLAT W101102 5 8 x3 3 8 x20 3 8 16x86x518 3 M13 WALL SLAT W101101 5 8 x3 3 8 x39 16x...

Page 49: ...STEP 21 EB WINDOW FRAME GREEN 343x444 5 A100044 1 SCREW PWH 8x3 4 4 SCREW PWH 8x3 4 4 PLCS...

Page 50: ...STEP 22 M13 SCREW PFH 8x1 1 8 16 PLCS SCREW PFH 8x1 1 8 16 M13 WALL SLAT W101101 5 8 x3 3 8 x39 16x86x992 4...

Page 51: ...1 8 7 O2 M40 M40 STRIKE PLATE BLOCK W101134 5 8 x3 3 8 x1 16x86x24 1 O2 DOOR MOUNTING RAIL W101133 5 8 x1 3 8 x39 16x34x992 1 GJ GH GJ STRIKE PLATE A100145 STRIKE 1 GH SCREW A100145 SCREW 1 SCREW PFH...

Page 52: ...100920 5 8 x3 x38 1 4 16x76x972 1 M18 DOOR BOARD W100918 5 8 x3 3 8 x39 1 2 16x86x1002 2 O1 DOOR SUPPORT W100923 5 8 x1 3 8 x19 16x34x482 3 SCREW PFH 8x1 1 8 1 PLCS SCREW PWH 8x3 4 4 PLCS SCREW PFH 8x...

Page 53: ...STEP 25 SCREW PPH 4x5 8 6 PLCS SCREW PPH 4x5 8 6 1 DOOR ASSEMBLY...

Page 54: ...8 x38 1 4 16x112x972 4 N4 N6 N5 N6 L3 L3 N4 HORIZONTAL SUNBURST W100914 5 8 x2 3 8 x32 7 8 16x60x835 2 N5 VERTICAL SUNBURST W100915 5 8 x2 3 8 x12 7 8 16x60x328 2 N6 ANGLED SUNBURST W100916 5 8 x2 3...

Page 55: ...5 16x1 1 2 4 PLCS NUT BARREL WH 5 16x7 8 4 PLCS WASHER LOCK EXT 12x19 4 PLCS WASHER LOCK EXT 8x19 4 PLCS BOLT WH 5 16x1 1 2 4 NUT BARREL WH 5 16x7 8 4 WASHER LOCK EXT 8x19 4 WASHER LOCK EXT 12x19 4 2...

Page 56: ...STEP 28 SCREW PFH 8x1 1 4 4 PLCS SCREW PFH 8x1 1 4 4 K91 ROOF SLAT W100917 3 8 x3 3 8 x50 11x86x1270 2...

Page 57: ...STEP 29 SCREW PFH 8x1 1 4 44 PLCS SCREW PFH 8x1 1 4 44 K91 ROOF SLAT W100917 3 8 x3 3 8 x50 11x86x1270 22...

Page 58: ...STEP 30 SCREW PWH 8x3 4 8 PLCS JZ PICNIC TARP A100143 1 SCREW PWH 8x3 4 8...

Page 59: ...ASHER LOCK INT 8x15 4 PLCS WASHER FLAT 9x18 4 PLCS T NUT 1 4 2 PLCS SCREW TAPPING 14x1 1 2 2 PLCS BOLT PTH 1 4x1 2 WASHER FLAT 9x18 4 WASHER LOCK INT 8x15 4 T NUT 1 4 2 SCREW TAPPING 14x1 1 2 2 EA HAN...

Page 60: ...STEP 32 LAG SCREW WH 5 16x2 2 PLCS WASHER LOCK EXT 8x19 2 PLCS LAG SCREW WH 5 16x2 2 WASHER LOCK EXT 8x19 2 1 LADDER ASSEMBLY...

Page 61: ...STEP 33 WASHER FLAT 8x27 4 PLCS WASHER SPLIT 5 16 4 PLCS BOLT HEX 5 16x1 1 4 4 PLCS T NUT 5 16 4 PLCS 1 SWING BEAM ASSEMBLY BOLT HEX 5 16x1 1 4 4 WASHER FLAT 8x27 4 T NUT 5 16 4 WASHER SPLIT 5 16 4...

Page 62: ...NK NUT LOCK 5 16 2 PLCS WASHER FLAT 8x27 2 PLCS BOLT WH 5 16x5 3 4 2 PLCS FA FB SWING SEAT YELLOW A100070 2 DL GLIDER SEAT YELLOW A100023 1 FA QUICK LINK A100069 8 DK GLIDER ARM BYD GREEN A100022 2 NU...

Page 63: ...STEP 35 7 5 8 2 5 8 2 5 8 NUT BARREL WH 5 16x5 8 3 PLCS WASHER LOCK EXT 12x19 3 PLCS BOLT WH 5 16x1 2 3 PLCS BOLT WH 5 16x1 2 3 WASHER LOCK EXT 8x19 3 NUT BARREL WH 5 16x5 8 3 1 SLIDE ASSEMBLY 1...

Page 64: ...STEP 36 SCREW PTH 14x2 1 2 1 FLANGE CUP WASHER 1 1 TELESCOPE KIT 1992...

Page 65: ...FOR TIGHTNESS MAKE SURE EVERY BOARD IS SECURE AND MAKE SURE THE PLAY SET IS LEVEL ENJOY YOUR NEW PLAY SET NOTE FAILURE TO USE GROUND STAKES CAN VOID WARRANTY CAUSE INJURY STAKE A GROUND STAKE GROUND...

Page 66: ...ities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installat...