Backyard Discovery Next Generation 5007, Assembly Manual

Page 1: ...X 4 Once all components are complete attach them to the respective towers to make the Cedar Mountain configuration as shown Attach the towers together using the tunnel and the instructions in this pac...

Page 2: ...NUAL for future reference in the event that you need to contact us for assistance or replacement part information and ordering Assembly requires at least two adults YOUR WARRANTY Leisure Time Products...

Page 3: ...Meijer com...

Page 4: ...If a play product longevity Your playset must be installed on has one or two climbing towers the metal level ground Installation on sloping ground plates must be installed so that each will cause your...

Page 5: ...ace could cause a fall and they should never slide down head first Children should NOT twist swing chains or loop them over the top support beam because this will weaken and reduce the strength of the...

Page 6: ...Required Claw Type Hammer 10 ft Tape Measure Framing Square or Level 10 ft Step Ladder Box Wrench or Sockets 9 16 Screwdriver Medium Phillips Electric Drill or Cordless Beeswax or Soap Drill Bits 3 16...

Page 7: ...kler heads railroad ties plumbing and electrical connections Do not install your gym set over concrete gravel asphalt packed earth or any other hard surface The following is a list of recommended grou...

Page 8: ...10 0409 Version 4 Page 5 SAFETY ASSEMBLY Landscape Timbers 6 from play structure Sale play area using recommended ground cover Landscape Timbers 6 from play structure Sale play area using recommended...

Page 9: ...ten Typical Installation Lag Screw Typical Installation Wood Screw Use an electric drill or screw gun to drive screws These screws are self tapping so no pilot holes are required Lubricate the threads...

Page 10: ...ATOR Front View NOT SHOWN H6 H13 H8 G3 H7 H14 L1 G4 L2 M6 M6 N2 Back View N2 M8 C1 M2 H11 H11 C2 C3 H1 M9 G8 M6 M6 M8 H3 G2 Tent Top G2 N2 M8 M8 C1 G1 G6 G5 C2 C2 C1 C3 H5 H1 H3 M6 H9 H9 H7 H7 M5 M9 M...

Page 11: ...x 146 05 H4 Floor Joist No Holes 1 Req 1 x 3 1 2 x 57 2 54 x 8 89 x 144 78 H5 Roof Support 4 Holes 2 Req 1 x 3 1 2 x 47 2 54 x 8 89 x 119 38 H6 Floor Rail 6 Holes 1 Req 1 x 3 1 2 x 47 2 54 x 8 89 x 1...

Page 12: ...Support 4 Holes 1 Req 11 16 x 3 3 8 x 16 1 74 x 8 57 x 40 64 M12 Window Trim 2 Holes 2 Req 11 16 x 3 3 8 x 6 3 4 1 74 x 8 57 x 17 15 N1 Floor Board 5 Holes 1 Req 11 16 x 2 1 2 x 47 1 74 x 6 35 x 119...

Page 13: ...KE TEE NUT Z5 625STN 5 16 FLAT WASHER Z5 75FW 8 X 3 4 WASHER HEAD SCREW Z8 75WS 8 X 2 1 2 WOOD SCREW Z8 2 5WS 8 X 2 WOOD SCREW Z8 2WS 8 X 1 1 2 WOOD SCREW Z8 1 5WS 8 X 1 1 4 WOOD SCREW Z8 1 25WS This...

Page 14: ...20 x 1 Step Bolt 3 2 Z8 75WHS 8 x 3 4 Modified Truss Washer Head Screw 15 2 Z4 75PBN 1 4 20 x 3 4 LONG Phillips Barrel Nut 17 2 Z5 2 5LS 5 16 x 2 1 2 Lag Screw 60 3 Z8 2 5WS 8 x 2 1 2 Phillips Type 1...

Page 15: ...p 2 and place 5 16 Spike T Nuts in posts and attach H3 again noting single hole toward C2 Post using 5 16 x 3 3 4 Hex Bolt Internal Tooth Lock Washers and Flat Washers STEP 4 Attach H13 Floor Rail fiv...

Page 16: ...16 x 3 3 4 Hex Bolts Internal Tooth Lock Washers Flat Washers and Spike T Nut C2 C2 C1 C1 C3 C3 H6 H13 H12 H3 C1 C1 C2 C3 C3 H12 H13 H7 H3 1 x 3 1 2 x 47 2 54 x 8 89 x 119 38 H6 Floor Rail 6 Holes 1...

Page 17: ...ternal Tooth Lock Washers Flat Washers and Spike T Nut C1 C1 C1 C1 C3 C3 C3 C3 C2 C2 C2 C2 H7 H7 H7 H7 H8 1 x 3 1 2 x 45 2 54 x 8 89 x 114 30 H8 Floor Rail 4 Holes 1 Req 1 x 3 1 2 x 47 2 54 x 8 89 x 1...

Page 18: ...ch G5 Left Baseboard to C2 Post flushing with outside of G1 Baseboards pilot drill with 3 16 bit using holes in G5 as guide and attach using 5 16x2 1 2 Lag Screws Internal Tooth Lock Washers and Flat...

Page 19: ...drill with 3 16 bit using holes in G7 as a guide Attach using 2 1 2 Lag Screws Internal Tooth Lock Washers and Flat Washers C2 C2 C2 C2 C1 C1 C1 C1 C3 C3 C3 C3 G6 G5 G5 G6 G1 G1 G1 1 x 5 1 2 x 47 2 5...

Page 20: ...H6 Left Floor Rail and H7 Right Floor Rail using four 2 1 2 Wood Screws Note Center screws into H7 C2 C2 C2 C1 C1 C1 C1 C3 C3 C3 C3 G1 G1 G5 H7 H7 H3 H3 H8 H4 H6 1 x 3 1 2 x 57 1 2 2 54 x 8 89 x 146...

Page 21: ...Y2 Deck Braces to the Tower Posts pilot drill using 3 16 bit and attach using 2 1 2 Lag Screws Internal Tooth Lock Washers and Flat Washers STEP 17 At this point place the Y18 Plastic Post Caps on al...

Page 22: ...or using marks to locate and Attach using 2 Wood Screws STEP 20 On Upper Floor place M3 five hole Floor Boards seven on each side of N1 Center Floor Board and space evenly Then attach using 2 Wood Scr...

Page 23: ...Now is the time to position unit in permanent spot Secure the playset to the ground by using the stakes in the locations shown by the black circles Metal stake installation Measure in 8 from inside p...

Page 24: ...y C1 C1 C3 C3 H7 M3 11 16 x 3 3 8 x 47 1 74 x 8 57 x 119 38 M3 Floor Board 5 Holes 24 Req Leisure Time Products Inc Next Generation 5007 10 0409 Version 4 Page 21 STEP 23 Attach G4 eight hole Clubhous...

Page 25: ...Attach M5 four hole Clubhouse Rail at C1 Post above Lower and Top Deck measuring 2 1 4 up from top of M3 Floor Board mark C1 Post Attach using 2 Wood Screws G2 G2 M5 C1 C1 C1 C1 C2 C2 C2 C2 C3 H6 H7 H...

Page 26: ...e of N1 Center Floor Board At this point keep G8 as plumb up and down as possible and attach to G2 Sculptured Top Rail using 1 1 2 Wood Screws Now in the pre drilled holes on M8 Wall Rails attach to C...

Page 27: ...wn Repeat on other side O2 Roof Cleat 3 Holes 4 Req W100371 11 16 x 1 1 2 x 4 1 4 16 x 38 x 108 J1 Tent Support 4 Holes 1 Req W100041 1 x 2 3 8 x 57 5 8 24 x 60 x 1464 Attach J1 Tent Support using fou...

Page 28: ...SC1 Stand on end to attach Cleat Hold Tent Top tight underneath and attach SC1 Tent Cleat using 1 1 4 Wood Screws Would be best if you have help to hold the Tent taunt when adding Cleat then fold ten...

Page 29: ...ople to lift Tent Assembly up on top of play set Attach with four 2 1 2 Lag Screws Lock Washers and Flat Washers to Tower Legs making sure that the H5 Roof Support is centered and flush with the top o...

Page 30: ...1 2 Wood Screws Then attach M7 Window Trim flush with outside edge of both M12 and C2 post Fasten to C2 with 1 1 2 Wood Screws Now attach M12 Window Trim butting ends tight at Top of G2 and flush wit...

Page 31: ...rs Make sure that H9 is flush with outside of C3 Now attach six M9 Wall Boards to H9 Wall Rails on right side ofTower spacing approximately 2 3 4 apart using 1 1 2 Wood Screws M6 M6 N2 G2 C3 C3 M9 M9...

Page 32: ...and C1 Posts flushing M1 to outside of C2 Posts Measure up 3 1 2 from G1 Baseboard at front of Set and mark C2 and C1 Posts Attach M1 with mark to bottom of Rail using 2 Wood Screws Now measure up 24...

Page 33: ...s STEP 45 Attach six M9 Wall Boards to inside of M4 Wall Rails approximately 2 3 4 apart using 1 1 4 Wood Screws M4 M4 H6 H6 G5 G5 C2 C2 C2 C2 M9 M9 M9 M9 M9 M9 11 16 x 3 3 8 x 45 3 4 1 74 x 8 57 x 11...

Page 34: ...side to outside Then attach M11 Entry Ladder Back to inside of Ladder Rails measuring up from bottom 1 8 and fastening with 2 Wood Screws E1 E1 M11 16 M11 Entry Ladder Support 4 Holes 1 Req 11 16 x 3...

Page 35: ...m of handle as guide to pilot drill and finish attaching with 2 lag screw lock washer and flat washer STEP 49 Measure up 5 1 4 from H12 Floor Rails and mark center of C1 and C3 Posts Pilot drill using...

Page 36: ...ll Window Mesh at top and bottom INSIDE of Window using 3 4 Washer Head Screws STEP 94 8 X 3 4 WASHER HEAD SCREW Inside Tower Your Lowe s 5007 Next Generation Tower is now finished Here is a layout fo...

Page 37: ...ts are standard items and can be purchased at your local hardware store Swing hangers check to insure correct installation Make sure that the bend of the swing hanger is positioned tightly against the...

Page 38: ...ess of all wood exposed to the elements Checks occur after the wood has been wet and outside surfaces dry faster than inside surfaces Checks mainly affect the aesthetics of your play products and not...

Page 39: ...ion Why does my play product have mold growing on it What can I do to remove it and keep it clean of mold and mildew Answer Because the structure is wooden rather than concrete or steel in areas of hi...

Page 40: ...NTAIN MY PLAY PRODUCTAND TO INSTRUCT MY CHILDREN ON PROPER PLAY AND SAFETY PROCEDURES I ALSO UNDERSTAND THAT ALL CHILDREN THAT UTILIZE MY PLAY PRODUCT ARE TO BE SUPERVISEDATALLTIMES PARENT OWNER _____...

Page 41: ...SURE TIME PRODUCTS PLACE POSTAGE HERE Leisure Time Products Inc P O Box 459 Siloam Springs AR 72761 WARRANTY REGISTRATION CARD LEISURE TIME PRODUCTS INC P O Box 459 Siloam Springs AR 72761 1 866 362 1...

Page 42: ...Copyright Playground Inc Part 5017 Next Generation PLASTIC ROOF ASSEMBLY INSTRUCTIONS If you need assistance with parts or have assembly questions please call Customer Service at 866 362 1123 Our reg...

Page 43: ...WOOD SCREW STEP 3 Now replace H1s on Set and note the next process will take at least two people Starting at either corner start fastening F1 Rafter Assemblies to H1 using 2 Wood Screws One person nee...

Page 44: ...Panel will be flush at Peak of Roof Assembly Attach using 3 4 Washer Head Screws one at the bottom of one of the Center Rafters and one at the top of the other Center Roof Rafter Repeat this procedure...

Page 45: ...1 2 and again attach next panel using 1 1 2 Green Washer Head Screws and Green Washers Now repeat Green Roof Panels on opposite side of Roof STEP 7 Now place Green Ridge Cap R3 on Peak and center of b...

Page 46: ...1 2 Wood Screws and attach to Roof Rail H5 using 2 1 2 Wood Screws Repeat Steps 8 9 on opposite end 8 X 1 1 2 WOOD SCREW STEP 8 Mesh Panels will be installed using 3 4 Washer Head Screws It will prob...

Page 47: ...adro piloto de 3 16 in 4 8 mm taladre en estos puntos Copyright Playground Inc Parte 5017 TECHO PLASTICO ltima Generaci n INSTRUCCIONES DE ENSAMBLAJE Si necesita ayuda con las partes o tiene preguntas...

Page 48: ...r ximo proceso implicar dos personas Comenzando en cualquier esquina comience a asegurar los ensambles de los cabrios F1 a H1 utilizando tornillos de madera de 2 in 5 1 cm Una persona necesita sostene...

Page 49: ...de uno de los cabrios centrales y otro en la parte superior de otro cabrio central de techo Repita este procedimiento en el otro lado PASO 5 Ahora coloque el panel verde de techo R2 en la parte super...

Page 50: ...y arandelas verdes Ahora repita los paneles verdes de techo en el lado opuesto del tejado PASO 7 Coloque R3 el caballete verde en la cima y al centro de ambos lados del techo Fije utilizando tornillos...

Page 51: ...rnillos para madera de 2 1 2 6 3 cm Repita los pasos 8 y 9 en el extremo opuesto PASO 8 Los paneles de malla se instalar n utilizando tornillos cabeza de arandela de 3 4 in 1 9 cm Probablemente se nec...

Page 52: ...www swingsetsonline com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you need to...

Page 53: ...RAIL 1 x2 3 8 x33 7 8 24x60x860 1 F2 RIGHT TUNNEL RAIL 1 x2 3 8 x33 7 8 24x60x860 1 F3 TUNNEL RAIL 1 3 8 x2 3 8 x33 1 8 36x60x840 4 G1 SCULPTED TUNNEL RAIL 1 x5 1 2 x24 7 8 24x139 7x630 8 1 G2 SCULPTU...

Page 54: ...x23 1 4 16x86x590 6 2 M4 TUNNEL FLOOR BOARD 5 8 x3 3 8 x22 16x86x558 8 18 N1 KNOTCHED TUNNEL SUPPORT 5 8 x2 3 8 x20 1 4 16x60x514 4 4 Parts Identification Accessories NOT TO SCALE PT2 PLASTIC TUNNEL...

Page 55: ...X 5 16x3 1 4 H100050 4 BC SCREW PWH 8x3 4 H100070 2 BG T NUT 5 16 H100074 26 CC WASHER FLAT 8x19 H100104 39 CG WASHER LOCK INT 8x15 H100108 35 CJ NUT LOCK 5 16 H100110 4 BR SCREW PFH 8x1 1 8 H100088 2...

Page 56: ...PLCS BOLT HEX 5 16x1 1 2 2 PLCS WASHER LOCK INT 8x15 2 PLCS WASHER FLAT 8x19 2 PLCS Y27 Y27 Y27 Y27 WASHER LOCK INT 8x15 6 WASHER FLAT 8x19 10 NUT LOCK 5 16 4 BOLT HEX 5 16x1 3 4 4 BOLT HEX 5 16x1 1...

Page 57: ...STEP 3 SCREW PFH 8x1 3 4 8 PLCS SCREW PFH 8x1 3 4 8 M4 M4 M4 TUNNEL FLOOR BOARD 5 8 x3 3 8 x22 16x86x558 8 2 3 4 Meijer com...

Page 58: ...1 2 2 PLCS WASHER LOCK INT 8x15 2 PLCS WASHER FLAT 8x19 2 PLCS T NUT 5 16 2 PLCS WASHER LOCK INT 8x15 10 WASHER FLAT 8x19 10 T NUT 5 16 2 BOLT HEX 5 16x2 1 2 10 F1 LEFT TUNNEL RAIL 1 x2 3 8 x33 7 8 2...

Page 59: ...STEP 5 SCREW PFH 8x1 3 4 64 PLCS M4 SCREW PFH 8x1 3 4 8 M4 TUNNEL FLOOR BOARD 5 8 x3 3 8 x22 16x86x558 8 16 Meijer com...

Page 60: ...PLCS WASHER LOCK INT 8x15 4 PLCS WASHER FLAT 8x19 4 PLCS T NUT 5 16 4 PLCS WASHER FLAT 8x19 4 WASHER LOCK INT 8x15 4 T NUT 5 16 4 BOLT HEX 5 16x3 1 4 4 LAG SCREW HEX 5 16x2 1 2 4 G1 G2 G1 SCULPTED TUN...

Page 61: ...STEP 7 SCREW PFH 8x1 1 2 8 PLCS M3 M3 SCREW PFH 8x1 1 2 8 M3 TUNNEL WALL RAIL 5 8 x3 3 8 x23 1 4 16x86x590 6 2 Meijer com...

Page 62: ...STEP 8 1 7 8 3 SPCS SCREW PFH 8x1 1 8 6 PLCS SCREW PFH 8x1 1 8 6 PLCS M2 M2 PICKET 5 8 x3 3 8 x33 1 8 16x86x840 6 SCREW PFH 8x1 1 8 12 Meijer com...

Page 63: ...STEP 9 FLUSH FLUSH FLUSH FLUSH SCREW PFH 8x1 1 4 12 PLCS HAND TIGHTEN ALL SCREWS IN THIS STEP SCREW PFH 8x1 1 4 12 N1 N1 N1 N1 N1 KNOTCHED TUNNEL SUPPORT 5 8 x2 3 8 x20 1 4 16x60x514 4 4 Meijer com...

Page 64: ...STEP 10 M1 SCREW PFH 8x1 3 4 6 PLCS SCREW PFH 8x1 3 4 6 FLUSH M1 M1 KNOTCHED TUNNEL RAIL 5 8 x3 3 8 x36 1 4 16x86x920 8 2 HAND TIGHTEN ALL SCREWS IN THIS STEP Meijer com...

Page 65: ...AL N1 NOTCHED BOARDS AND DOWN UNTIL THE EDGE OF THE PT2 PLASTIC TUNNEL BOTTOMS OUT IN THE GROOVE OF THE HORIZONTAL M1 NOTCHED BOARD THEN FINISH TIGHTENING ALL THE SCREWS FOR THAT SIDE OF THE TUNNEL WI...

Page 66: ...5 16x1 1 4 4 PLCS SCREW PFH 8x1 3 4 4 PLCS SCREW PFH 8x1 3 4 4 WASHER FLAT 8x19 4 WASHER LOCK INT 8x15 4 T NUT 5 16 4 BOLT HEX 5 16x1 1 4 4 1 3 1 2 1 2 3 4 3 4 6 23 PILOT DRILL HOLES USING 1 8 DRILL...

Page 67: ...PLCS SCREW PFH 8x1 1 2 4 PLCS SCREW PFH 8x2 4 PLCS PILOT DRILL HOLES USING 1 8 DRILL BIT PILOT DRILL HOLES USING 3 8 DRILL BIT SEE STEP 12 FOR DRILLING LOCATIONS BOLT HEX 5 16x1 1 4 4 WASHER FLAT 8x19...

Page 68: ...y through the floor of the clubhouse Move the slide back into position and insert the 1 Step Bolt from the top into the slide The 1 4 Barrel Nuts Insert with Flat Washers and Lock Washers into the hol...

Page 69: ...ich will be a top rail on the back left of your sets Club House This space is the recommended location Using a 3 8 drill bit drill thru Sculptured Rail at marks per diagram Part 5047 Next Generation M...

Page 70: ...es in the other End Ladder Rail E1 and pound it down using the Spacer Block to prevent marking the Ladder Rail with the hammer STEP 3 Attach the Y40 Bracket to the ends of both Monkey Bar Rails using...

Page 71: ...ashers Tighten the screws securely but do not over tighten STEP 6 Attach the two Short Angle Braces E4 to the End Ladder Rails E1 with 3 1 4 Hex Bolts Lock Washers Flat Washers and Spike Tee Nuts Dril...

Page 72: ...Washers and Spike Tee Nuts and 1 1 2 Hex Head Bolts Lock Washers Flat Washers and Spike Tee Nuts STEP 8 5 16 x 3 HEX HEAD BOLT 5 16 x 1 HEX HEAD BOLT Swing up the End Ladder Assembly and line up the p...

Page 73: ...ARD FLAT WASHER BARREL NUT 5 16 Metal stake installation measure in 8 from outside edge of G1 ground board for ground stake location Then screw stake into ground using a long screw driver for leverage...

Page 74: ...a de la casa club Este espacio es la ubicaci n que se recomienda Utilizando una broca para taladro de 3 8 in 9 5 mm taladre el larguero tallado en las marcas de acuerdo al diagrama Parte 5047 ltima Ge...

Page 75: ...ueden marcas en el larguero de la escalera producidas por el martillo PASO 3 Fije los soportes Y40 a los extremos de ambos largueros para el pasamanos utilizando pernos cabeza hexagonal de 2 in 5 1 cm...

Page 76: ...adre agujeros piloto de 3 16 in 4 8 mm utilizando los agujeros pre taladrados en la tabla de tierra como gu a y f jela a los soportes cortos en ngulo utilizando tornillos tirafondo de 2 in 5 1 cm aran...

Page 77: ...y tuercas en T con espigas PASO 8 Gire el ensamble de escalera terminal y alin elo con los agujeros pre taladrados en los largueros de la escalera con los agujeros en los tri ngulos verdes met licos...

Page 78: ...nillador largo para apalancar hasta que la estaca est aproximadamente 1 in 2 5 cm hacia abajo con respecto a la parte superior de la tabla a tierra Ahora utilizando una broca de taladro de 3 8 in 9 5...

Page 79: ...BEAM ASSEMBLY INSTRUCTIONS A1 Attach the Swing Hangers to the Swing Beam using two 3 8 x 5 1 2 Hex Head Bolts 3 8 Lock Washers 3 8 Washers and 3 8 Spike Tee Nuts A1 Copyright Playground Inc If you ne...

Page 80: ...Washer and 3 8 Flat Washer threading the bolt through the wooden parts into the Spike Tee Nut installed in Step 3 Tighten securely but don t over tighten Use any convenient long 3 8 bolt E1 Long Angle...

Page 81: ...ttach the E2 Beam End Support E2 to the assembly using two 3 Lag Screws Lock Washers and Washers in the center holes into B1 and two 2 1 2 Lag Screws Lock Washers and Washers into the E1 boards Tighte...

Page 82: ...ck Nut 5 16 X 2018 NYLOCK LOCK NUT 5 16 X 4 HEX HEAD BOLT 5 16 LOCK WASHER 5 16 FLAT WASHER Y1 Attach the Y16 Swing Assembly Mounts to the end of Swing Beam using two 4 Hex Bolts Lock Washers 4 Flat w...

Page 83: ...hten securely but do not over tighten 5 16 x 2 HEX HEAD BOLT FLAT WASHER BOLT LOCK WASHER BOARD FLAT WASHER BARREL NUT 5 16 Metal stake installation measure in 8 from outside edge of G1 ground board f...

Page 84: ...INSTRUCCIONES DE ENSAMBLAJE A1 Fije los colgadores de los columpios a la barra para columpio A1 utilizando dos pernos cabeza hexagonal de 3 8 x 5 1 2 in 9 5 mm x 14 cm arandelas de seguridad de 3 8 in...

Page 85: ...las partes de madera en la tuerca en T con espigas del paso 3 Apriete de forma segura pero no demasiado Utilice cualquier perno largo de 3 8 in 9 5 mm E1 Refuerzo largo en ngulo 1 agujero 30 60 1 1 2...

Page 86: ...ondo de 3 in 7 6 cm arandelas de seguridad y arandelas en los agujeros del centro en B1 y dos tornillos tirafondo de 2 1 2 in 6 3 cm arandelas de seguridad y arandelas en las tablas E1 Apriete de form...

Page 87: ...X AG O N A L D E 5 16 x 4 in 8 mm x 10 cm ARANDELA DE SEGURIDAD DE 5 16 in 8 mm ARANDELA PLANA DE 5 16 in 8 mm Y1 Fije los soportes para el ensamble de columpio Y16 al extremo de la barra para colump...

Page 88: ...in 20 3 cm hacia adentro desde el extremo exterior de la tabla a tierra G1 para la ubicaci n de la estaca Ahora fije las estacas a la tabla a tierra G1 utilizando el perno Phillips cabeza segmentada...