Backyard Products COSMOPOLITAN 10x4, Assembly Manual

Page 1: ...EAM AND MAKE UP TO 1 500 WEEK o r v i sit backyardinstaller c o m Flexible schedule No selling just building Bonus incentives available S c a n t he f lowcode to apply t o d a y INSTALLERS WANTED based on number of completed installations Call a Recruiter Today 734 365 7000 visit us online at help backyardproducts com AVOID THE WAIT Submit a help request Answers to frequently asked questions Live ...

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Page 3: ...NS AND APPROVALS Be sure to check local building department and homeowners association for specific restrictions and or requirements before building ENGINEERED DRAWINGS Contact our Customer Service Team if engineered drawings are needed to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surface Recommended methods and materials to level your she...

Page 4: ...assembly or installation Level Gloves C Clamps Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge and best surface visible Please remember that these blemishes in no way negatively affect the strength or integrity of our product See Fig A B C A Safety Glasses Tape Measure Paint Tools Ladder...

Page 5: ...ill vary depending on your specific site 3 TAB SHINGLES 2 Bundles PAINT FOR SIDING 2 Gallons Use 100 acrylic latex exterior paint 2 coats recommended CAULK 1 Tube Use acrylic latex exterior caulk that is paintable 1 GALVANIZED ROOFING NAILS 2 Lbs For shingles PAINT FOR TRIM 1 Quart Use 100 acrylic latex exterior paint WOOD GLUE Exterior Rated REINFORCED WOOD FLOOR FRAME OPTIONAL IMPORTANT The incl...

Page 6: ... cm x2 3 8 x 3 1 2 x 3 1 2 1 5 x 6 3 x 6 3 cm x2 2 x 4 x 96 5 x 10 2 x 243 8 cm x2 HUB 2 x 4 x 69 3 8 5 1 x 10 2 x 177 2 x8 XMB 2 x 4 x 80 5 8 5 1 x 10 2 x 204 8 cm x1 FVA 2 x 4 x 84 9 16 5 1 x 10 2 x 214 8 cm x6 IMU 2 x 4 x 88 1 2 5 1 x 10 2 x 224 8 cm x1 DKC 2 x 4 x 90 11 16 5 1 x 10 2 x 230 3 cm x6 MJC 2 x 4 x 53 1 2 5 1 x 10 2 x 135 9 cm x10 2 x 4 x 45 5 x 10 x 114 3 cm x2 2 x 4 x 24 5 x 10 x ...

Page 7: ...x 65 1 5 x 8 9 x 165 1 cm x1 ZP 19 32 x 3 1 2 x 72 3 8 1 5 x 8 9 x 183 8 cm x2 FXA 19 32 x 3 1 2 x 2 7 16 1 5 x 8 9 x 6 2 cm x1 19 32 x 2 1 2 x 84 1 5 x 6 3 x 213 4 cm ONA x1 19 32 x 2 1 2 x 84 1 5 x 6 3 x 213 4 cm MTD x2 19 32 x 3 1 2 x 83 7 16 1 5 x 4 4 x 211 9 cm DIA x2 19 32 x 3 1 2 x 90 15 16 1 5 x 4 4 x 231 cm LUT x1 19 32 x 2 1 2 x 92 1 8 1 5 x 6 3 x 234 cm GSD x1 19 32 x 2 1 2 x 92 1 8 1 5...

Page 8: ... 8 cm 7 13 16 x 72 19 8 x 182 9 cm 23 7 8 x 96 60 6 x 243 8 cm x2 x1 x1 x1 x1 x1 x2 x1 NOTE Panel parts are not stamped NOTE Panel parts are not stamped x1 x1 x1 x1 x2 5 1 2 x 96 14 x 243 8 cm 5 1 2 x 23 7 8 14 x 60 6 cm 1 7 8 x 53 1 2 4 8 x 135 9 cm 31 5 8 80 3 cm DOOR 36 91 4 cm DOOR Roof panels are 7 16 1 1 cm thick Wall panels are 3 8 1 0 cm thick 48 x 96 121 9 x 243 8 cm 48 x 23 7 8 121 9 x 6...

Page 9: ... are shown for quicker assembly Length of nail must match screw length 1 1 2 3 8 cm x100 FLOOR PANELS SHELF PARTS NOTE Panel parts are not stamped Pro struct floor panels are 5 8 1 6 cm thick 48 x 96 121 9 x 243 8 cm 2 x 3 x 93 3 4 5 1 x 7 6 x 238 1 cm 8 x 12 1 2 20 3 x 31 8 cm 2 x 3 x 8 3 4 5 1 x 7 6 x 22 2 cm 2 x 3 x 5 3 4 5 1 x 7 6 x 14 6 cm 48 x 23 7 8 121 9 x 60 6 cm x1 x1 x1 x2 x2 x1 WDB JPA...

Page 10: ...ately special coating 3 4 1 9 cm x6 x1 x1 x2 x1 36 91 4 cm Door Brush x2 69 3 4 177 2 cm Door Brush x2 14 x 1 2 5 cm x2 x8 1 2 5 cm x2 5 16 x 2 Hex Lag Screw x2 5 16 x 1 Hex Lag Screw Metal Rain Channel x1 1 x 1 x 36 2 5 x 2 5 x 91 4 cm Door J Channel x1 1 1 4 x 7 16 x 36 3 2 x 1 1 x 91 4 cm x1 x7 1 2 5 cm x8 x2 x12 8 x 1 2 5 cm Wide Head Metal Screws x4 1 1 4 3 2 cm x4 12 2 5 1 cm x2 16 x 8 ...

Page 11: ...use gravel under each concrete block LEVELING METHODS If you are building your shed on a concrete foundation see the following page CONCRETE MATERIAL REQUIRED x2 4 x 4 x 10 10 2 x 10 2 x 304 8 cm Treated Lumber Cut to 3 48 runners Fasteners for Frame to 4 x 4 3 Screws shown as one option Minimum 40 3 screws exterior grade Use only wood treated for ground contact and fasteners approved for use with...

Page 12: ...fasteners not included Check local code for concrete foundation requirements 120 304 8 cm 48 121 9 cm 4 x10 121 9 x 304 8 cm 4 x10 121 9 x 304 8 cm 41 104 1 cm NOTES Treated Sill Plate Caulk between sill plate and concrete 2 x 4 x 10 5 1 x 10 2 x 304 8 cm 2 x 4 x 8 5 1 x 10 2 x 243 8 cm Requires x2 x1 MUST be treated lumber MUST be treated lumber Caulk x1 Allow new concrete slabs to cure for at le...

Page 13: ...B B H H C H H G G D F F F F F F E COMPONENT SECTION INDEX Floor A 12 Walls B 16 Shelf C 29 Rafters D 31 Roof Panels E 33 Trim F 35 Doors Door Trim G 42 Door HDW H 54 Shingles Roofing 59 Description Section Page ...

Page 14: ...each mark and 4 3 nails at seams PARTS REQUIRED Center on marks FLOOR FRAME HINT For easier nailing stand on frame BEGIN 1 x44 Your floor frame is now assembled FINISH NOTE The included floor is designed for general use Depending on your specific use you may want to construct a heavy duty floor frame by adding additional floor joists see page 3 for optional materials 3 7 6 cm Nails SEAM SEAM x2 2 ...

Page 15: ...The diagonal measurement will be approximately 129 1 4 328 3 cm When the frame is level and square secure one side of frame to the 4x4 runners using one fastener at ends of each runner At the opposite end of the frame secure the frame to 4x4 runners with one fastener at the end of each runner making sure the frame remains square Fig A Once the floor frame is level and square fasten the frame at ea...

Page 16: ... Secure panel with 2 2 nails in the corners 2 BEGIN 1 3 4 Continue securing the panels with 2 nails spaced 6 apart on edges and 12 apart inside panels 48 x 23 7 8 121 9 x 60 6 cm PARTS REQUIRED Ensure your foor frame is square by installing panel and squaring frame FLOOR PANELS Flush Flush 2 5 1 cm Install the 48 x 23 7 8 pro struct panel flush along edges and flush to the installed panel Secure w...

Page 17: ... level after installing floor panels Re level if needed The floor may be used as a stable work surface for wall construction Organize your assembly procedure during the build process to avoid over handling of the walls HINT IMPORTANT ...

Page 18: ...with 3 nails in the pattern shown Your door header is now assembled FINISH OSB ASSEMBLED END VIEW BEGIN 1 BZM BZM 2 Flip header assembly over and nail on the other side as shown Flush Flush Assemble this door header before building any walls 3 7 6 cm Nails x2 2 x 4 x 33 5 8 5 1 x 10 2 x 85 4 cm BZM x1 7 16 x 3 1 4 x 33 5 8 1 1 x 8 3 x 85 4 cm OSB ...

Page 19: ...panel and squaring frame Move to the opposite end Using the long edge of the panel as a lever move the panel side to side until you have a 3 4 measurement on the wall stud Secure corner with 2 2 nails Fig B 3 4 Measuring Guide x1 3 8 x 48 x 76 1 x 121 9 x 193 cm For squareness maintain 3 4 and 1 1 2 measurement along panel edge BEGIN HERE 3 4 1 9 cm 6 15 2 cm 12 30 5 cm 3 4 Measuring Guide WALL PA...

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Page 21: ...C and EMA are with the narrow edge up Fig C Secure parts with 2 3 nails at each mark and 4 3 nails at seams 3 7 6 cm Nails G VC 3 7 6 cm Nails XMB x6 RAC Flush Flush Flush Flush Secure XMB to Hasp Block RAC with 1 3 screw Pre drill screw hole Your front wall frame is now assembled Your front wall frame is now assembled FINISH x1 GVC 2 x 4 x 72 5 1 x 10 2 x 182 9 x6 XMB 2 x 4 x 80 5 8 5 1 x 10 2 x ...

Page 22: ...ith 2 nails spaced 6 apart along edges and 12 apart on inside of panels BEGIN 1 3 4 Guide 3 4 Guide Install panels in the following order 1 1 11 7 8 x 48 over door panel Flush panel to bevelled edge of top plateand flush to installed panel Secure panel with 2 nails spaced 6 apart 2 2 8 1 2 x 72 door filler panels flush to door frame and flush to installed panels Secure panels with 2 nails spaced 6...

Page 23: ...x1 GVC 2 x 4 x 72 5 1 x 10 2 x 182 9 x6 IMU 2 x 4 x 88 1 2 5 1 x 10 2 x 224 8 cm x1 SP 2 x 4 x 48 5 1 x 10 2 x 121 9 cm x1 EMA 2 x 4 x 48 5 1 x 10 2 x 121 9 cm Beveled Profile Beveled Profile x1 TM 2 x 4 x 72 5 1 x 10 2 x 182 9 cm SEAM Arrange parts on edge on flat surface Measure and mark Ensure profile angle of 2 top plates GVC and EMA are correct Fig A Secure with 2 3 nails at each mark and 4 3...

Page 24: ...urement on the wall studs Secure panel with 2 nails spaced 6 apart along edges and 12 apart on inside of panels BEGIN 1 3 4 Guide 3 4 Guide Flush 3 1 2 15 2 cm above bevel 3 1 2 15 2 cm above bevel Flush 3 4 1 9 cm 3 4 1 9 cm For squareness maintain 3 4 measurement along panel edge BEGIN HERE 3 4 1 9 cm 3 1 2 3 1 2 x1 23 7 8 x 96 60 6 x 243 8 cm 48 x 96 121 9 x 243 8 cm x2 2 Install 1 23 7 8 x 96 ...

Page 25: ...ls with 1 1 2 nails spaced 6 apart as shown Flush Flush Flush Flush 1 1 8 2 9 cm 5 8 16 mm 1 1 8 2 9 cm 1 3 8 3 5 cm 1 3 8 3 5 cm Arrange parts on flat sides on a flat surface Measure and mark Secure FGC to studs with 4 3 screws as shown 3 7 6 cm x4 7 13 16 x 72 19 8 x 182 9 cm x2 20 x 48 50 8 x 121 9 cm x1 4 x 48 10 2 x 121 9 cm x1 x1 FVA 2 x 4 x 84 9 16 5 1 x 10 2 x 214 8 cm x1 DKC 2 x 4 x 90 11...

Page 26: ...e facing up A Center the 48 x 76 panel B Install the upper 20 x 48 panel flush to installed panel Secure panels with 1 1 2 nails spaced 6 apart as shown Flush Arrange parts on flat sides on a flat surface Measure and mark Secure CXB to VWA with 2 3 screws as shown 3 7 6 cm x2 20 x 48 50 8 x 121 9 cm x1 VWA CXB 3 7 6 cm Screws 1 1 2 3 8 cm Nails CENTER x1 VWA 2 x 4 x 41 5 1 x 10 2 x 104 1 cm x1 CXB...

Page 27: ...h 3 nails 3 3 7 6 cm Screws x2 BEGIN 1 3 7 6 cm x2 MJC 3 7 6 cm Nails Center back wall on the floor The 3 1 2 measurement is at the top Install MJC as a temporary brace Secure with 2 3 screws Flush 3 1 2 8 9 cm 3 7 6 cm x10 D O O R D O O R 6 15 2 cm x1 MJC 2 x 4 x 53 1 2 5 1 x 10 2 x 135 9 cm TEMPORARY SUPPORT LEVEL Plumb x23 2 5 1 cm Nail 2 nails first 2 5 1 cm Nails 3 7 6 cm Nails Fig A ...

Page 28: ...RY SUPPORT Secure lower edge of panels to floor frame with 1 1 2 nails spaced 6 apart Angle nails into the floor frame Fig A Secure bottom plates to floor with 3 nails Cut out the bottom plate flush with the door studs Center back wall on the floor The 3 1 2 measurement is at the top Install MJC as a temporary brace Secure with 2 3 screws LEVEL Plumb Nail 2 nails first 2 5 1 cm Nails 3 7 6 cm Nails...

Page 29: ...h Working inside secure wall brace to front and back studs with 3 screws Angle screws as shown Secure right wall panel to front and back corner studs with 1 1 2 nails spaced 6 apart Secure center wall stud to floor with 2 3 nails 4 3 5 Center right wall on the floor Flush wall panel to front and back panel edges Secure wall with 2 screws to front and back wall bottom and top plates Secure wall to ...

Page 30: ...Flush Working inside secure door studs to floor with 2 3 screws Angle screws as shown Fig A Secure left wall panels to front and back corner studs with 1 1 2 nails spaced 6 apart 4 3 Center left wall on the floor Flush wall panel to front and back panel edges Secure wall with 2 screws to front and back wall bottom and top plates Secure wall to bottom plate first BEGIN 1 1 1 2 3 8 cm x33 6 15 2 cm ...

Page 31: ...er of WDB at measurement shown Flush parts at all connections Pre drill all screw holes and secure parts with 3 screws as shown BEGIN 1 3 7 6 cm Screws 2 x 3 x 5 3 4 5 1 x 7 6 x 14 6 cm x2 WDB 2 x 3 x 93 3 4 5 1 x 7 6 x 238 1 cm x2 RTB 2 x 3 x 8 3 4 5 1 x 7 6 x 22 2 cm x1 46 1 2 118 1 cm WDB WDB JPA RTB RTB JPA ...

Page 32: ...cure with 8 3 screws as shown Install the 8 x 12 1 2 shelf bracket flush to top of frame and flush to back wall panel Secure with 5 2 nails as shown Install the 9 x 96 shelf panel flush to top edge of shelf bracket and flush to back wall studs Secure with 1 1 2 nails spaced evenly 3 8 x 9 x 96 1 0 x 22 9 x 243 8 cm x1 8 x 12 1 2 20 3 x 31 8 cm x1 1 1 2 3 8 cm x23 Pre assembled shelf frame 76 3 4 1...

Page 33: ...hang the wall panels by 3 11 16 see bottom image Install 2 3 1 2 x 3 1 2 gable filler panels flush to edges of end rafters and flush to installed panels Secure gable filler panels to rafters with 1 1 1 2 screw x20 1 1 2 3 8 cm 3 7 6 cm x20 Spaced equally Angled up into top plate 3 7 6 cm Screws 3 7 6 cm Screws 3 7 6 cm Screws MJC Gable Filler Gable Filler MEASURE FROM INSIDE PANEL MEASURE BETWEEN ...

Page 34: ... with 3 screws as shown Install outer rafter IVB flush along top of right wall panel and flush to back wall panel Secure IVB with 3 screws as shown 3 7 6 cm x8 3 7 6 cm Screws 3 7 6 cm Screws IVB IVB 5 6 x2 IVB 2 x 4 x 53 7 8 5 1 x 10 2 x 136 8 cm Your rafters are now installed FINISH Flush Flush Flush Flush Flush Flush ...

Page 35: ...ment Guide Move to the opposite side Use the long edge of the panel as a lever Move the panel side to side until the outside long edge is flush to the front of rafters Secure with 1 2 nail in each corner Place the 48 x 96 roof panel as shown Use a 3 4 wood piece as a measurement guide to maintain 3 4 at rafter center Fig A Flush the panel to front of rafters Secure with 1 2 nail in each corner 48 ...

Page 36: ...ith 1 2 nail in each corner Install the 4 remaining roof panels flush to installed panels and as shown Secure each panel with 1 2 nail in each corner Secure all panels with 2 nails spaced 6 apart on edges and 12 apart inside panel x2 1 7 8 x 53 1 2 4 8 x 135 9 cm x1 5 1 2 x 96 14 x 243 8 cm x1 5 1 2 x 23 7 8 14 x 60 6 cm x1 48 x 23 7 8 121 9 x 60 6 cm 48 x 23 7 8 5 1 2 x 96 5 1 2 x 23 7 8 1 7 8 x ...

Page 37: ... installed trim Secure with 2 finishing nails spaced equally Repeat step 2 to install 1 1 2 x 49 1 2 soffit on left side 1 2 BEGIN 3 11 16 x 73 7 8 1 1 2 x 49 1 2 3 11 16 x 49 7 8 Your soffit trim is now installed FINISH PARTS REQUIRED SOFFIT TRIM Flush at seam x28 2 5 1 cm 2 5 1 cm Finishing Nails 2 5 1 cm Finishing Nails x1 3 8 x 3 11 16 x 73 7 8 1 x 9 4 x 187 6 cm x1 3 8 x 3 11 16 x 49 7 8 1 x ...

Page 38: ...sh Flush Flush Flush QCC QCC SZA SIDE FACIA TRIM Install SZA and QCC gable fascia flush end of rafter and flush to roof panel Secure each trim with 10 2 finishing nails equally spaced 1 BEGIN x1 QCC 19 32 x 5 1 2 x 54 1 5 x 14 x 137 2 cm x1 SZA 19 32 x 5 1 2 x 54 1 5 x 14 x 137 2 cm Install all trim with the primed side facing out ...

Page 39: ...C and VOA front fascia trim to rafters Flush to trim to roof panels Begin installing at seam Fig A Secure with 2 2 finishing nails in each rafter and 4 nails at seam 1 BEGIN VOA UAC x1 VOA 19 32 x 5 1 2 x 74 7 16 1 5 x 14 x 189 1 cm x1 UAC 19 32 x 5 1 2 x 50 1 2 1 5 x 14 x 128 3 cm Fig A Flush at seam 2 5 1 cm Finishing Nails ...

Page 40: ...x 92 1 8 1 5 x 6 3 x 234 cm GSD BEGIN 1 Install trim to the right wall in the order shown starting at the front of shed Measure from bottom of wall panel and mark location of HAD Secure parts with 2 finishing nails FRONT 1st 3rd 2nd GSD ONA HAD 2 5 1 cm Finishing Nails Flush to wall panel Flush to wall panel Flush to wall panel Flush to wall panel Flush trim to soffit Flush trim to soffit 73 1 8 1...

Page 41: ... x 84 1 5 x 6 3 x 213 4 cm MTD x1 19 32 x 2 1 2 x 92 1 8 1 5 x 6 3 x 234 cm NCD BEGIN 1 Install trim to the left wall as shown Secure parts with 2 finishing nails FRONT MTD NCD 2 5 1 cm Finishing Nails Flush to wall panel Flush to wall panel Flush to wall panel Flush to wall panel Flush trim to soffit Flush trim to soffit ...

Page 42: ...h 2 finishing nails into framing as shown Install 2 LUT corner trim flush to fascia trim and flush with side wall corner trim Secure with 2 finishing nails equally spaced 2 1 BEGIN VOA UAC LUT LUT x1 VOA 19 32 x 5 1 2 x 74 7 16 1 5 x 14 x 189 1 cm x1 UAC 19 32 x 5 1 2 x 50 1 2 1 5 x 14 x 128 3 cm x2 19 32 x 3 1 2 x 90 15 16 1 5 x 4 4 x 231 cm LUT Flush with left side corner trim Flush with right s...

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Page 44: ...or trim and wall panel as shown Hold door in position and keep level 1 2 1 3 cm 1 2 1 3 cm 1 2 1 3 cm BEGIN 1 Flush Angle bottom screw 1 2 1 3 cm Fig A 1 2 1 3 cm Fig B 31 5 8 80 3 cm SIDE DOOR 2 5 1 cm Finishing Nails ZP HAD 2 3 16 5 6 cm 2 3 16 5 6 cm Flush Flush to panel Center and level over door trim HAD Secure with 4 2 finishing nails into framing 2 Flush ZP with bottom wall panel and level ...

Page 45: ...with 3 4 screws through door panel into trim Fig A Locate screws as shown Fig B Install 4 3 1 2 x 24 5 8 door rails as shown Beginning at the bottom of door use FMB as a measurement guide for the 10 1 8 measurement Secure each door rail with 3 4 screws from back of door FMB INSTALL FIRST Fig B 10 1 8 25 7 cm 10 1 8 25 7 cm 10 1 8 25 7 cm 10 1 8 25 7 cm INSIDE OF DOOR Fig A Door Panel 3 4 1 9 cm Sc...

Page 46: ... 62 5 cm FMB x1 19 32 x 3 1 2 x 10 1 8 1 5 x 8 9 x 25 7 cm Reinforce all door trim with 3 4 screws through door panel into trim Fig A Locate screws as shown Fig B Install 1 3 1 2 x 24 5 8 door rail Use FMB as a measurement guide for the 10 1 8 measurement Secure each door rail with 3 4 screws from back of door 3 Fig B 3 1 2 x 24 5 8 INSIDE OF DOOR QFC x9 2 5 1 cm 10 1 8 25 7 cm 3 4 1 9 cm Screws f...

Page 47: ...or Fig B Secure with 6 2 screws through outside trim into OO Fig B BEGIN 1 x6 2 5 1 cm Fig A Center OO in door opening OO x1 69 175 3 cm Door Stiffener 2 5 1 cm Screws OO OO 14 35 6 cm Approximately 1 5 8 2 5 cm Fig B O O 2 Screws 5 1 cm IT IS IMPORTANT TO HOLD THIS DIMENSION Door stiffener installation is for all side door trim options Your door rail option may vary ...

Page 48: ...t Screw 1 1 2 3 8 cm x2 FINISH 2 Install door handle Insert shaft in hole and secure handle with 1 1 2 screws Fig B Install inside handle to shaft Secure with set screw as shown x1 x2 1 1 2 3 8 cm Shaft Center 31 3 16 metal threshold on floor in door opening Secure to floor with 3 4 special coating screws Fig C 3 6 Special Coating Screws x1 31 3 16 Metal Threshold Bagged separately special coating...

Page 49: ...im Pre drill holes using a 1 8 drill bit Secure right side of track with 2 2 lag screws through bracket trim and into wall frame Fig A Secure left side of track with 2 1 lag screws into wall panel Caulk top edge of rail Fig A Fig B Fig B Track Rail 1 8 BIT 3 mm 1 2 5 cm Lag Screws 2 5 1 cm Lag Screws BEGIN 1 x2 5 16 x 2 8m x 5 1 cm x1 PARTS REQUIRED Flush Flush Flush Flush Fig A Flush to trim Flus...

Page 50: ...e the back of the front door by installing 2 JQC and 2 IDC Flush parts at all corners edges and seams Secure with 1 1 4 screws spaced evenly as shown BEGIN 1 x2 JQC 19 32 x 3 1 2 x 36 1 5 x 8 9 x 91 4 cm IDC x2 19 32 x 3 1 2 x 65 1 5 x 8 9 x 165 1 cm 1 1 4 3 2 cm Screws IDC x2 JQC x2 1 1 4 3 2 cm x28 ...

Page 51: ...DE OF DOOR 8 x 3 4 1 9 cm Self Piercing Round Head Screws x4 Metal Rain Channel drip edge x1 1 x 1 x 36 2 5 x 2 5 x 191 4 cm Door J Channel x1 1 1 4 x 7 16 x 36 3 2 x 1 1 x 91 4 cm 2 Install 36 J Channel flush to end and centered across inside bottom corner of door Secure J Channel with 1 screws spaced evenly approx 10 Install J channel flush to bottom of door Flush 8 x 1 2 5 cm Wide Head Metal Sc...

Page 52: ...or Use FMB a chalkline or other method to approximately mark the door rail positions Secure each door rail with 3 4 screws as shown Turn the door face up and carefully remove the temporary finishing nails OPTION 3 Similar to Option 1 door rail spacing with the two middle door rails removed OPTION 1 OPTION 2 3 4 1 9 cm Screws 36 91 4 cm FRONT DOOR x4 MAC 19 32 x 3 1 2 x 29 1 5 x 8 9 x 73 3 cm 3 4 1...

Page 53: ...ush to bottom of door flush channel across outside of door Fig C Secure brush channel with 1 self drilling screws spaced evenly BEGIN 1 PARTS REQUIRED 1 2 5 cm Screws Fig C Flush Flush 8 x 1 2 5 cm Wide Head Metal Screws x7 x1 36 91 4 cm Door Brush ...

Page 54: ...QUIRED Install 2 rolling door trolleys to inside top of door Secure trolleys screws supplied in rolling door hardware bag Position as shown BEGIN 1 5 3 8 13 7 cm 5 3 8 13 7 cm x8 1 2 5 cm TAB flush to top of door x2 INSIDE OF DOOR ...

Page 55: ...53 DOOR INSTALLATION Slide door into track as shown Fig A BEGIN 1 x1 PARTS REQUIRED Fig A NOTE Install door into track slowly to prevent damage to rain channel ...

Page 56: ...bottom of corner trim Fig A Secure with 2 finishing nails into inside hasp block Refer to hasp hardware packaging instructions for installation Install hasp on door and hasp block at measurement shown from bottom of trim Fig A Secure with hardware provided with hasp 2 3 1 2 5 cm Pan Head Screws Fig B x1 x1 x7 1 2 5 cm x2 14 x 1 2 5 cm Hasp block behind panel 2 5 1 cm Finishing nails x1 FXA 19 32 x...

Page 57: ...ew and move plate until plate clears the bottom of J Channel Approx 1 8 3 2 mm Fig A Install the bottom screw and tighten upper screw Adjust both plates for best operation NOTE 1 4 x 1 4 fender washers are included in hardware kit If necessary use these washers as spacers behind track plates BEGIN 1 PARTS REQUIRED x2 3 16 BIT 4 8 mm 1 8 3 2 mm Approx clearance Fig A 2 5 1 cm Screws 3 11 16 10 2 cm...

Page 58: ...f door trim Fig A Locate bumper hole centers 1 3 4 above bottom edge of corner trim Flush door bumper to right edge of door Fig A Secure door bumper with 1 1 4 screws Pre drill screw holes Install door bumper trim block FXA between door trim and corner trim flush to bottom of corner trim Secure with 2 finishing nails PARTS REQUIRED BEGIN 1 x2 1 8 BIT 3 mm 76 916 181 3 cm Fig A Door Trim DOOR CORNE...

Page 59: ...4 door brushes flush to over door trim and flush to inside of door Fig C Secure with 3 4 self drilling screws as shown BEGIN 1 PARTS REQUIRED Fig C D O O R 3 4 1 9 cm Screws Flush Flush 8 X 3 4 1 9 cm Self Piercing Round Head Screws x20 BACK OF DOOR x2 69 3 4 177 2 cm Door Brush Door Brush Door Brush ...

Page 60: ... shown 1 at top and 1 at bottom Cut out marked openings Caulk behind vent flanges Secure with 1 2 1 3 cm screws Your vents are now installed x12 1 2 1 3 cm x2 8 x 16 20 3 x 35 6 cm 6 15 2 cm 3 5 7 6 12 7 cm 14 35 6 cm Caulk 4 10 1 cm Caulk 4 10 1 cm 4 10 1 cm 14 35 6 cm 6 15 2 cm VENTS ...

Page 61: ...all siding and trim Inside of doors and all 4 edges Note Prime all un primed exterior wood before painting Follow directions provided by manufacturer PAINT CAULK NOT INCLUDED 3 OVERLAP Flush Flush Follow directions provided by manufacturer Fig A Cut drip edge flush to trim NOTE Install drip edge to back of shed before installing roofing felt Install roofing felt flush to all roof edges overlapping...

Page 62: ...to the back of roof Install first starter row upside down color up and flush to drip edge at bottom of roof panel Use 4 nails per shingle Starter row must be straight and level all the way across with lower edge of roof deck Begin where indicated on image below install first row of shingles with notch flush with drip edge 2 2 Drip Edge Notch BACK OF SHED BACK OF SHED FRONT OF SHED FRONT OF SHED ST...

Page 63: ...ke sure there is a maximum of 5 or less to the rain slot as shown below If shingles overlap at back roof edge cut to roof edge with a utility knife 1 2 5 cm 5 12 7 cm 5 12 7 cm or less Flush with rain slots Notch Notch Using your shingle hooked blade carefully cut shingles along chalk line 3 5 4 6 SHINGLES continued If more than 5 to rain slot you must install another row of shingles Flush with ra...

Page 64: ...shingle short as a starter shingle Install starter shingle with edges flush to drip edge Secure with 4 roofing nails 2 4 3 1 2 5 cm Drip Edge Flush Flush Flush Flush Flush 12 30 5 cm You will finish off the top of the roof with a back cap made from shingles Note You will need about 33 35 cut pieces Cut shingles into 3 pieces Hint Use cut off pieces first BEGIN 1 Score shingle then snap off angled ...

Page 65: ... strip within 3 7 6 cm from the edge of the roof Fig A If the seal strip is not within 3 7 6 cm from the edge of the roof add an extra shingle Trim the last cap shingle flush to the edge For the final end cap shingle cut off the tail end and install flush to front edge of last installed shingle and flush to eave side drip edge Secure shingle with 4 roofing nails Cover nail heads with ashphalt pitc...

Page 66: ...IDING NGSE 3 8X4 X76 11501 1 Over Door Filler 3 8 NG 11 7 8 X 48 WALL PNL K 48001114000 1 Side Doorwall Filler 3 8 NG 4 X 48 OVER DOOR K 48000400000 1 Left Side Front Corner Trim 19 32 TST 2 1 2 X 84 10 LFT UT84000208210 1 MTD Left Side Back Corner Trim 19 32 TST 2 1 2 X 92 1 8 10 UT92020208210 1 NCD Right Side Front Corner Trim 19 32 TST 2 1 2 X 84 10 RGT UT84000208110 1 ONA Right Side Back Corne...

Page 67: ...SB siding to include all exterior walls and all sides and all edges of doors Gazebos Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit This includes treating all of the exposed cedar and pine surfaces on your gazebo or pergola structure with an exterior grade wood preservative an exterior oil based semi transparent stain an acrylic lat...