Backyard Products Handy Home Products KENNESAW, Assembly Manual

Page 1: ...shed JOIN OUR TEAM AND MAKE UP TO 1 500 WEEK o r v i sit backyardinstaller c o m Flexible schedule No selling just building Bonus incentives available S c a n t he flowcode to apply t o d a y INSTALLE...

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Page 3: ...ED DRAWINGS Contact our Customer Service Team if engineered drawings are needed to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surface Recommen...

Page 4: ...the assembly or installation Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edg...

Page 5: ...See page 6 for materials and quantities recommended See page 8 if you choose to install your kit on a concrete slab This shed kit does not include any leveling materials See the FLOOR LEVELING section...

Page 6: ...x 3 x 68 3 4 5 x 7 6 x 174 6 cm OU x4 2 x 3 x 75 3 8 5 x 7 6 x 191 5 cm AFF x2 2 x 3 x 94 1 2 5 x 7 6 x 240 cm PR x4 2 x 3 x 92 1 2 5 x 7 6 x 235 cm PNA 2 x 4 x 67 5 16 5 x 10 x 171 cm x6 DJB 1 x 4 x...

Page 7: ...IGHT DOOR x2 RIGHT x2 LEFT x2 48 x 96 121 9 x 244 cm x1 LEFT DOOR 3 8 x 23 7 8 x 72 1 x 61 x 183 cm x2 LEFT 3 8 x 23 7 8 x 72 1 x 61 x 183 cm RIGHT x2 x1 x2 x8 1 2 5 cm 3 4 1 9 cm x12 x4 x2 1 1 2 3 8...

Page 8: ...m Cut to 89 1 2 227 3 cm x2 x9 MUST be treated lumber Cut x2 to 48 x 92 1 2 1 6 x 121 9 x 235 cm x3 Cut x1 to 23 7 8 x 92 1 2 1 6 x 60 6 x 235 cm x1 x36 x36 1 lb of 2 5 1 cm Hot Dipped Galvanized Box...

Page 9: ...ng diagonally across corners If the measurements are the same the frame is square The diagonal measurement will be approximately 151 1 2 384 8 cm When the frame is level and square secure one side of...

Page 10: ...h quality exterior grade caulk beneath all sill plates Fasten 2 x 4 5 x 10 cm sill plates to slab with approved concrete anchors fasteners not included Check local code for concrete foundation require...

Page 11: ...OOR FRAME HINT For easier nailing stand on frame 1 Arrange parts as shown on flat surface Measure and mark Secure with 2 3 nails at each mark BEGIN x9 2 x 4 x 89 1 2 5 1 x 10 2 x 227 3 cm x2 2 x 4 x 1...

Page 12: ...the following page CONCRETE Leveling higher than 16 not recommended LEVELING MATERIALS Gravel 2x4 Treated Lumber Solid Masonry Blocks in 1 2 4 or 8 thickness Asphalt Shingles 8 Block 4 Block Gravel G...

Page 13: ...BEGIN 1 PARTS REQUIRED x62 2 5 1 cm FLOOR PANELS Install 1 48 x 92 1 2 panel with the 48 edge and corner flush to the floor frame Fig A Secure panel with 2 2 nails in the corners Fig B 2 Nails 2 Nails...

Page 14: ...t Use the Gauge Block to maintain the 3 4 measurement Secure panels with 2 nails spaced 6 apart on edges and 12 apart inside panels 3 x1 5 8 x 48 x 92 1 2 1 6 x 121 9 x 235 cm x1 5 8 x 23 7 8 x 92 1 2...

Page 15: ...wall construction Organize your assembly procedure during the build process to avoid over handling of the walls HINT SIDE WALL SIDE WALL FRONT WALL BACK WALL Check that the floor frame is level after...

Page 16: ...3 x 10 1 4 5 x 7 6 x 26 cm x2 DJ x2 2 x 3 x 75 3 8 5 x 7 6 x 191 5 cm AFF 3 7 6 cm AFF AFF DJ DJ GEC PR PARTS REQUIRED BACK WALL FRAME HINT 2 x 3 x 94 1 2 5 x 7 6 x 240 cm x1 PR x10 Arrange parts on e...

Page 17: ...GEC 2 x 3 x 23 3 8 5 x 7 6 x 26 cm x1 ADK 3 7 6 cm ADK GEC x2 3 7 6 cm Nails Arrange parts on edge as shown Center both parts Secure GEC with 2 3 screws at middle connection and 2 3 nails at upper co...

Page 18: ...ain 1 measurement at bottom edge of panel Use the Gauge Block to maintain the 3 4 measurement along panel edges Secure panel with 2 nails spaced 6 apart on edges and 12 apart inside panel BEGIN 1 1 2...

Page 19: ...ils spaced 6 apart on edges and 12 apart inside panel Install 1 gable filler panel centered at top of frame flush to installed panels Secure panel with 2 nails spaced 6 apart along edge 2 3 6 15 2 cm...

Page 20: ...m Assemble TWO RIGHT and TWO LEFT wing walls Install wing panels with the primed side facing down Place a wing wall panel on top of BND Fig A Flush edge of panel along edge and bottom corner of BND Se...

Page 21: ...RIGHT Assembled Assembled 6 15 2 cm Angle nail to draw panels tight at seams Flush Flush Flush Install wing wall assemblies onto frame flush along the edge and flush to bottom of installed panels Secu...

Page 22: ...floor as shown Measure and mark center at each connection Secure parts with 2 3 nails at each connection 1 BEGIN x1 2 x 3 x 94 1 2 5 x 7 6 x 240 cm PR 2 x 3 x 22 1 8 5 x 7 6 x 56 cm x1 LV Your front w...

Page 23: ...x 96 panel on back wall frame Begin at the bottom of panel Maintain 1 measurement at bottom edge of panel Use the Gauge Block to maintain the 3 4 measurement along panel edges Secure panel with 2 nail...

Page 24: ...part along edges Install 1 gable filler panel centered at top of frame flush to installed panels Secure panel with 2 nails spaced 6 apart along edge Install 1 OO as a temporary support to maintain he...

Page 25: ...ed FINISH x1 x1 LEFT RIGHT Assembled Assembled 6 15 2 cm Angle nail to draw panels tight at seams Flush Flush Flush Install wing wall assemblies onto frame flush along the edge and flush to bottom of...

Page 26: ...S 1 BEGIN PARTS REQUIRED Assemble two identical side walls HINT Arrange parts on edge on floor as shown Measure and mark center at each connection Secure with 2 3 nails at each connection x6 2 x 3 x 6...

Page 27: ...2 panel on side wall frame Maintain 1 1 2 measurement at top edge of panel and 3 4 measurement along panel edges Secure panel with 2 nails spaced 6 apart on edges and 12 apart inside panel 2 1 1 2 3 8...

Page 28: ...2 1 x 61 x 183 cm x2 LEFT Place 23 7 8 panels on frame as shown Secure with 2 nails spaced 6 apart on edges Repeat steps 1 3 to build the 2nd wall 3 SIDE WALL PANELS Flush Flush Angle nail to draw pan...

Page 29: ...Secure middle stud to floor with 2 3 screws Fig A Secure bottom plates to floor with 4 3 screws Fig B 2 You have finished standing your back wall FINISH Fig B 3 7 6 cm Screws PARTS REQUIRED BACK WALL...

Page 30: ...nto floor frame Fig C Install right wall centered on floor Secure lower and upper corner of side wall panels to back wall trim with 2 2 nails Fig A Fig B PARTS REQUIRED 3 7 6 cm x16 x4 2 5 1 cm x64 Tr...

Page 31: ...ils Secure the front wall trim to floor with 1 3 screw at each side Angle screws into floor frame Fig D Secure the front wall trim to side wall top plate with 1 3 screw at each side Fig E 3 7 6 cm x4...

Page 32: ...10 1 1 4 screws from inside Install 2 screws at seam Fig B Position second BBT flush along gable panel edge and flush to peak of installed trim Fig A Secure trim with 10 1 1 4 screws from inside Insta...

Page 33: ...INISH Place gable filler panel flush up against gable trim Secure with 3 2 finishing nails Your gable filler panels are now installed GABLE FILLER PANELS PARTS REQUIRED 2 5 1 cm x6 2 5 1 cm Finishing...

Page 34: ...cure gusset to rafter with 2 nails in the pattern shown Maintain 1 4 gap Fig A Fig B Turn rafter assembly over Nail second gusset to back side of rafter Repeat to build 2 more rafters DJB Fit base of...

Page 35: ...er studs and flush to side wall panels Fig A Fig B Secure with 2 3 screws at each end BEGIN 1 PARTS REQUIRED ASSEMBLED RAFTER x3 x12 Maintain the measurements between rafters FINISH Your rafters are n...

Page 36: ...panel flush to rafter peak Fig A and with a 1 8 measurement on the gable trim Fig B Secure panel with 1 2 nail in each lower corner Move to the top of the panel Move the gable until there is a 1 8 mea...

Page 37: ...each corner Complete the sr roof panels with 2 nails spaced 6 apart on edges and 12 apart inside panel Repeat process to install roof panels on the opposite side 4 5 PARTS REQUIRED ROOF PANELS 2 Nail...

Page 38: ...t to face of side wall panel Fig A Secure so t to roof panel with 3 4 screws Fig A Repeat steps to install eave so t on opposite side Your eave so ts are installed PARTS REQUIRED 1 x 4 x 93 1 4 2 5 x...

Page 39: ...S REQUIRED DOORS 2 3 Attach temporary support OO with 3 screws in middle and at ends as shown Attach temporary support GAA with 2 2 screws OO GAA OFFSET 4 3 7 6 cm Screws 2 2 5 1 cm Screws Bottom edge...

Page 40: ...lled Screw hinge boards into wall supports and floor with 10 3 screws as shown Make sure screws go into framing and floor Fig C D 6 3 7 6 cm Screws into the wall support and floor frame Fig B SEAM Fig...

Page 41: ...Install AH flush to bottom of window opening Fig B AH 11 1 4 28 6 cm Your door and trim are now secured FINISH BEGIN 1 2 Secure two horizontal door rails AH with 4 3 4 screws from behind to center of...

Page 42: ...inside edge of door Mark center of window opening on door Position window in opening flush to bottom of window opening Center window on mark Secure with 4 screws to secure each window 2 Apply high qua...

Page 43: ...dge of door Fig A 1 PARTS REQUIRED x14 2 5 1 cm DOOR STIFFENERS FINISH Repeat steps to install OO on right door Secure with 7 2 screws through outside trim into OO Fig B 2 Fig A Center OO in door open...

Page 44: ...own from frame Bolt is open when loop is contacting base Fig A Mark and pre drill holes for screws 1 LEFT DOOR PARTS REQUIRED 1 2 5 cm x2 x8 5 16 0 8 cm Drill Bit DOOR HARDWARE Your spring bolts are n...

Page 45: ...side of right door as shown Fig A Pre drill hole with 1 4 drill 1 3 4 4 4 cm 1 4 Pre drill and 1 2 Drill through Fig A 1 2 13 mm Drill Bit 1 4 6 mm Drill Bit Your door is now prepared for handle insta...

Page 46: ...44 DOOR HARDWARE PARTS REQUIRED 1 2 13 mm Drill Bit 1 4 6 mm Drill Bit x1 1 1 4 x2 Handle locking with Screws RIGHT DOOR Set Screw 1 1 4 Wood Screws Secure handle with 1 1 4 screws as shown...

Page 47: ...Secure collar tie to the rafter with 3 2 nails at each end Fig A Install collar tie on the 2nd rafter from the gable wall FINISH 1 BEGIN 2nd Fig A Flush to roof panel 2 5 1 cm Nails GUA x1 1 x 3 x 60...

Page 48: ...ting Follow directions provided by manufacturer Snip bottom side of drip edge and bend over to other side of roof Follow directions provided by manufacturer PAINT CAULK NOT INCLUDED ROOF FELT NOT INCL...

Page 49: ...ross with lower edge of roof deck NOTE If you have installed drip edge install shingles flush to drip edge BEGIN 1 TABS UP Shingle overlaps roof decking 1 2 5 cm overhang past roof deck 1 2 5 cm overh...

Page 50: ...5 cm Flush with starter row Flush with starter row Continue installing rows of shingles by staggering at front 4 SHINGLES continued Install second row of shingles flush at top of first row s rain slot...

Page 51: ...ridge cut to peak with a utility knife Repeat steps 1 5 to shingle the opposite side of your roof Trim shingles at ridge Once both sides are shingled you need to trim ends Strike a chalk line 1 from...

Page 52: ...cut off pieces first Score shingle then snap off angled cut Install first ridge cap flush to shingles at front as shown Install second ridge cap 5 back as shown 2 3 BEGIN 1 2 5 cm 2 5 cm 2 5 cm 2 5 cm...

Page 53: ...4 between the shingle color and edge of shingles When you have 4 minimum of shingle color cut one piece to cap your roof Install flush to shingles 4 5 6 7 2 Nails per side You have finished your ridge...

Page 54: ...l Panel A SIDING NGSE 3 8X4 X6 11509 2 Right Back Wall 3 8 NG 48 X 96 RIGHT BACK WALL K 96004800680 1 Left Back Wall 3 8 NG 48 X 96 LEFT BACK WALL K 96004800685 1 Wall Extender Panel 3 8 NG 11 7 8 X 7...

Page 55: ...B siding to include all exterior walls and all sides and all edges of doors Gazebos Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit Thi...