Backyard Products Heartland MANSFIELD GABLE, Manual

Page 1: ...y or product information call our toll free number 1 800 577 9663 or email customerservice backyardproductsllc com Our staff is ready to provide assistance April through October M F 8 00 AM to 4 30 PM...

Page 2: ...This page intentionally left blank...

Page 3: ...ered drawings are needed to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surface Recommended methods and materials to level your shed are listed...

Page 4: ...on Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge and best surface visible...

Page 5: ...hown below as shaded Below is a list of additional materials not included x3 x12 2 x 4 x 10 5 x 10 x 304 8 cm Treated Lumber Cut to 3 2 x 4 x 117 5 x 10 x 297 2 cm ea 3 7 6 cm Hot Dipped Galvanized Na...

Page 6: ...x 4 4 x 208 cm x4 2 x 4 x 96 5 1 x 10 2 x 243 8 cm TP 3 4 1 9 cm 1 x 3 x 5 2 5 x 7 6 x 12 7 cm Gauge Block for 3 4 1 9 cm measurement x1 GAA DOOR OO x2 1 1 2 x 2 1 2 x 69 3 8 x 6 3 x 175 3 cm x1 19 3...

Page 7: ...4 x 96 5 1 x 10 2 x 243 8 cm TP 2 x 3 x10 1 8 5 1 x 7 6 x 25 7 cm AE x6 1 x 4 x 96 2 5 x 10 2 x 243 8 cm x1 KP WALL PANEL DOORS PARTS LIST x1 3 8 x 48 x 84 1 x 121 9 x 213 4 cm x1 3 8 x 48 x 84 1 x 1...

Page 8: ...1 4 x2 Handle locking with Screws x2 x4 x2 3 8 x5 1 2 1 cm x 14 cm 3 8 1 cm 3 8 1 cm Hex Bolt Flat Washer Lock Nut NOT ACTUAL SIZE 3 8 x 14 1 4 x 22 1 4 1 x 36 2 x 56 5 cm x6 x1 1 x 4 x 96 2 5 x 10 2...

Page 9: ...lts and aiding in water drainage use gravel under each concrete block LEVELING METHODS If you are building your shed on a concrete foundation see the following page CONCRETE MATERIAL REQUIRED x3 4 x 4...

Page 10: ...m sill plates to slab using approved concrete anchors fasteners not included Check local code for concrete foundation requirements NOTE Allow new concrete slabs to cure for at least seven 7 days 2 x 4...

Page 11: ...Check the floor frame is level after installing floor panels Re level if needed HINT IMPORTANT The floor should be used as a stable work surface for wall construction Organize your assembly procedure...

Page 12: ...at both ends for squareness BEGIN 1 Secure one PVA flush to the floor deck using two 3 screws Measure over 120 3 4 and install a second PVA flush to the floor deck PVA will overhang the floor Secure...

Page 13: ...attach a second gusset using glue and 12 2 nails No need to use jig for this gusset 4 5 3 2 Keep ECN firm against outside PVA s as shown Fig A and push rafters tight to the middle PVA Rafters should...

Page 14: ...203 2 cm TK x2 2 x 4 x 48 5 1 x 10 2 x 121 9 cm SP x2 2 x 4 x 22 1 2 5 1 x 10 2 x 57 1 cm AO x1 2 x 4 x 67 5 1 x 10 2 x 170 2 cm AM x3 2 x 4 x 8 1 2 5 1 x 10 2 x 21 6 cm CPA CPA x3 144 365 8 cm 67 17...

Page 15: ...o 3 nails as shown Use two 3 nails at each mark and four 3 nails at seams TK TOENAILING 48 122 cm 48 122 cm 24 61 cm AM AJ x1 2 x 4 x 67 5 1 x 10 2 x 170 2 cm AM x2 2 x 4 x 68 1 2 5 x 10 2 x 174 cm YF...

Page 16: ...il the panel using 2 nails 6 apart on edges and 12 apart inside panel Ensure your wall frame is square by installing one panel and squaring frame Move to the opposite end Using the long edge of the pa...

Page 17: ...edges 8 You have finished building your FRONT WALL FINISH 10 x90 FRONT WALL PARTS REQUIRED 2 5 1 cm 9 Carefully flip the FRONT WALL over 48 x 84 121 9 x 213 4 cm x1 LEFT 48 x 84 121 9 x 213 4 cm 1 RI...

Page 18: ...8 121 9 cm 96 243 8 cm 96 243 8 cm TK x7 SP TP TP SP HINT For easier nailing stand on frame x2 2 x 4 x 96 5 1 x 10 2 x 243 8 cm TP x7 2 x 4 x 80 5 1 x 10 2 x 203 2 cm TK x2 2 x 4 x 48 5 1 x 10 2 x 121...

Page 19: ...with primed side up as shown Use the gauge block to mark the 3 4 measurement on the wall stud Secure panel with two 2 nails in the corners Fig A Nail the panel using 2 nails 6 apart on edges and 12 ap...

Page 20: ...n with primed side facing up Nail using 2 nails 6 apart on edges and 12 apart inside panel 6 Place end 48 x 84 panel on frame as shown with primed side facing up Nail using 2 nails 6 apart on edges an...

Page 21: ...Nails 44 1 2 113 cm 44 1 2 113 cm 92 1 2 235 cm 68 1 2 174 cm 68 1 2 174 cm 68 1 2 174 cm 20 1 2 52 1 cm 1 1 2 3 8 cm 113 287 cm 113 287 cm x2 2 x 4 x 68 1 2 5 1 x 10 2 x 174 cm YFA x2 2 x 4 x 44 1 2...

Page 22: ...o frame flush at top and with a 3 4 gap on right side Maintain 3 4 measurement along edge x52 2 5 1 cm 20 GABLE WALL 12 30 5 cm 3 1 2 8 9 cm 3 4 GAUGE BLOCK GAA 48 x 84 122 x 213 4 cm x1 3 4 GAUGE BLO...

Page 23: ...flush along panel edges 48 122 cm 23 7 8 60 6 cm 12 30 5 cm 6 15 2 cm Flush Place 23 7 8 x 84 primed side up and flush with installed 48 x 84 panel edge Ensure panel is flush at top Secure using 2 5...

Page 24: ...o floor using 3 nails Fig A 4 3 7 6 cm x12 x2 x25 BACK WALL INSTALLATION 3 7 6 cm Screws OO 3 Nails into bottom plate 3 7 6 cm Screw BEGIN Stand right back wall on floor Center right back wall assembl...

Page 25: ...standing your GABLE WALL FINISH 7 Secure gable wall to floor using 3 nails Fig C Nail gable wall panel to back wall stud using 1 1 2 nails 6 apart Fig C 4 5 6 6 15 2 cm Flush Fig A Fig B 2 5 1 cm Nai...

Page 26: ...8 cm Nail gable wall panel to front wall stud using 1 1 2 nails 6 apart Fig B 5 6 3 ENSURE GABLE AND FRONT WALL PANELS ARE FLUSH BEFORE SECURING 6 15 2 cm Fig B 1 1 2 3 8 cm Nails Fig C BE SURE TOP O...

Page 27: ...floor frame Fig D 7 Secure front wall bottom plates to floor using 3 nails Fig D Remove temporary braces 8 9 3 7 6 cm x8 2 5 1 cm x16 FRONT WALL INSTALLATION 3 7 6 cm Nails Nail 2 nails first 2 5 1 cm...

Page 28: ...x10 2 5 1 cm x4 BEGIN Remove Temporary Supports and stand gable wall on floor It is important to secure the gable wall in the following order Fig B 2 5 1 cm Screw 2 5 1 cm Screw Flush Flush Fig A 2 5...

Page 29: ...e wall studs using 1 1 2 nails 6 apart Fig E 2 5 1 cm Nails Angle nail to hit floor frame FINISH 7 4 3 5 6 1 1 2 3 8 cm Nails Fig F 3 7 6 cm Screw Fig E Secure gable wall top frame 2 x 4 using 3 screw...

Page 30: ...anel as shown and secure using 1 1 2 nails 2 1 BEGIN 3 4 5 Place MIDDLE front gable panel flush to installed left panel Ensure panels are flush Secure panel to installed RL using 1 1 2 nails Place sec...

Page 31: ...t parts as shown Fig A You will build FOUR assemblies Fig B x8 2 x 3 x 75 1 4 5 1 x 7 6 x 191 1 cm ECA x16 2 x 4 x 4 7 8 5 1 x 10 2 x 12 4 cm CLA 3 7 6 cm x64 Fig B x4 Fig A Flush Flush Flush Flush Fl...

Page 32: ...assemblies as shown Fig E You will build TWO complete assemblies 3 7 6 cm x8 Fig E Fig F x2 Gable Assemblies Flush Flush Flush Flush 3 7 6 cm Screws Attach PVA to ladder assembly using 3 screws Fig F...

Page 33: ...with 3 screws toe screwed into RL at an angle as shown in Fig B 3 2 5 1 cm x42 4 Repeat Steps 1 3 to attach left gable unit Secure gable with two 3 screws toe screwed into RL at an angle as shown in...

Page 34: ...ave finished attaching your TRUSSES 2 BEGIN 1 Locate first truss on top plate aligned over studs at each side and tight to side wall Fig A Rest notch on top plate 24 61 cm 24 61 cm 24 61 cm 24 61 cm 2...

Page 35: ...d overhang Fig B Secure panel with two 2 5 1 cm nails in the corners 2 Attach a 48 x 96 roof panel with a 3 4 1 9 cm measurement on the 5th rafter Fig A flush to the installed panel and flush at the g...

Page 36: ...tom of the installed 48 x 96 panel and flush with the rafter ends Fig B Secure panel with two 2 5 1 cm nails in the corners Nail the roof panels using 2 nails 6 apart on edges and 12 apart inside pane...

Page 37: ...2 nails in corners as shown Move up to the top of the panel and keep spacing between the center of the rafters Fig F Secure panels with one 2 nail into each rafter Place 32 5 8 x 48 upper roof panel...

Page 38: ...LS Secure roof panels using 2 nails 6 apart on edges and 12 apart inside panel You have finished installing your roof panels 9 FINISH 10 6 15 2 cm 12 30 5 cm Repeat STEPS 1 8 to attach roof panels on...

Page 39: ...rd Fig D Secure using twelve 2 finish nails Repeat Steps 1 2 to attach soffit boards on the opposite side Ensure soffit boards are flush at seam Fig B and flush at peak Fig D x4 3 8 x 7 7 8 x 73 5 16...

Page 40: ...ls two in each rafter Repeat Step 1 to attach eave side soffit boards on the opposite side Ensure soffit boards are flush at rafter ends Fig B and flush at seams x4 3 8 x 5 7 8 x 72 3 4 1 x 14 9 x 184...

Page 41: ...s 1 2 to attach fascia boards on the other gable end 3 You have finished installing your gable fascia FINISH 4 1 BEGIN PARTS REQUIRED x2 3 8 x 4 3 4 x 75 7 8 1 x 12 1 x 192 7 cm x2 3 8 x 4 3 4 x 75 7...

Page 42: ...wn Fig A Secure using 2 finish nails into rafter ends Repeat Step 1 on opposite eave You have finished installing your eave side fascia FINISH 3 1 BEGIN PARTS REQUIRED x4 3 8 x 4 3 4 x 80 5 8 1 x 12 1...

Page 43: ...IRED x1 Left Door x1 Right Door BEGIN 1 DOORS x1 1 1 4 3 2 cm x2 2 3 HINT Look for 3 8 SPACER attached to doors GAA OO Make sure spacer is attached Tighten screws securely OFFSET 4 3 7 6 cm Screws Scr...

Page 44: ...floor using ten 3 screws as shown Make sure screws go into framing and floor Fig C D 9 3 7 6 cm Screws into the wall support and floor frame Fig B SEAM Fig C 3 8 1 cm Fig D Angle 3 7 6 cm Screw Attac...

Page 45: ...side using 3 4 screws as shown Fig A 5 Center trim ZJ over doors and secure using five 2 nails into framing as shown 3 Reinforce the door trim using 3 4 screws through door panel into trim Fig A Locat...

Page 46: ...have finished attaching your door trim and threshold Fig C INSIDE OF DOORS EQUAL EQUAL Center metal threshold between doors and secure using eleven 3 4 special coating screws into floor as shown Fig...

Page 47: ...with the edge of door Fig A 1 PARTS REQUIRED x10 2 5 1 cm DOOR STIFFENERS FINISH 4 Repeat Steps 1 2 to install OO on right door 3 Secure using 5 2 screws through outside trim into OO Fig B 2 Fig A Ce...

Page 48: ...r stiffener BEGIN 1 2 Measure and mark location of hole on outside of right door as shown Fig A Pre drill hole with 1 4 drill 1 3 4 4 4 cm 1 4 Pre drill and 1 2 Drill through Fig A 1 2 13 mm Drill Bit...

Page 49: ...4 x2 1 1 4 x2 Handle locking with Screws x1 x4 3 4 Tech Screw with drill point 1 1 4 x8 3 Point Door Locking Mechanism RIGHT DOOR Set Screw 1 1 4 Wood Screw Pre drill for screws 1 1 4 Pan Head Screw...

Page 50: ...locations of brackets and plates 3 4 Tech Screw Washer Washer UPPER BRACKET with offset Orient bracket as shown Orient bracket as shown LOWER BRACKET without offset Washer 3 4 Tech Screw Plate 1 1 4...

Page 51: ...49 45o DOOR HARDWARE 2 1 4 2 1 4 TOP of Door RIGHT DOOR LEFT DOOR Make sure rods are straight up and down when locating brackets BOTTOM of Door Weatherstrip IMPORTANT This rod to edge of weatherstrip...

Page 52: ...50 DOOR HARDWARE Align Plates with vertical rod points Drill thru with 3 8 drill bit to 2 depth into header and floor FRAMING PLATE FLOOR VERTICAL RODS PLATE Drill with 3 8 bit to 2 depth...

Page 53: ...2 to attach trim to all four corners Finish attaching trim flush to corners Fig B using six 2 5 1 cm finish nails as shown You have attached your corner trim 3 2 81 7 8 208 cm 81 7 8 208 cm 81 7 8 20...

Page 54: ...arts TP and RL flush and aligned 1 3 4 4 4 cm 1 3 4 4 4 cm Glue RL TP TP Flush Flush Flush 3 7 6 cm Nails x12 RL 2 3 4 Assemble joist with 3 nails in a staggered pattern Turn assembled joist over and...

Page 55: ...cm x1 Pre Assembled Loft Joist 6 7 Clamp or hold Pre Assembled Loft Joist in place flush under top plate as shown Drill through joist and wall studs with 7 16 drill bit as shown Secure joist with hex...

Page 56: ...o exceed 400 lbs 181 kg evenly distributed across loft FINISH 9 You have finished installing your Loft 8 20 3cm 2 5 1 cm Nails Flush Flush 8 Install loft panel centered over loft joists Secure with 2...

Page 57: ...1 left side Secure shelf supports at shown height with three 2 5 1 cm nails 1 BEGIN 2 x36 2 5 1 cm 3 8 x 8 x 12 1 2 1 x 20 3 x 31 8 cm x6 2 x 3 x10 1 8 5 1 x 7 6 x 25 7 cm AE x6 PARTS REQUIRED AE x5...

Page 58: ...ils at each support as shown 3 FINISH 5 You have finished installing your shelf 4 x28 2 5 1 cm 7 16 x 11 7 8 x 23 7 8 1 1 x 30 2 x 60 6 cm x1 7 16 x 11 7 8 x 96 1 1 x 30 2 x 243 8 cm x1 1 x 4 x 23 7 8...

Page 59: ...LR to bracket panels using three 2 5 1 cm nails Assemble 6 shelf supports as shown 5 right side 1 left side 1 Secure work bench supports at shown height with three 2 5 1 cm nails 2 PARTS REQUIRED LR...

Page 60: ...x 4 x 96 2 5 x 10 2 x 243 8 cm KP x1 FINISH 5 You have finished installing your work bench Install work bench panels centered over bench supports Secure with 2 5 1 cm nails at each support Secure KP...

Page 61: ...Position and level collar tie on third rafter from loft HINT For best appearance install collar tie on rafter facing away from door opening Attach with 2 nails as shown You have finished installing y...

Page 62: ...ate vent in the gable wall as shown You have finished installing your vents Secure using 1 2 5 cm screws x2 GABLE VENTS 15021 Repeat Steps 1 2 to install on the other gable wall 3 x8 8 x 1 2 5 cm Pan...

Page 63: ...ve finished building your window shutters Proceed to install your window 2 2 Attach slats AZ using 1 screws Attach KV using 1 screws KV BWL BWR AZ x3 AZ x3 Flush Flush Flush Flush Flush Flush 1 4 3 8...

Page 64: ...with high quality exterior grade caulk before installing Fig A 2 3 Attach window using four 1 1 4 3 2 cm screws as shown Ensure window is level Mark center of window frame as shown Window 22 1 2 x 29...

Page 65: ...ted at X Repeat steps to attach shutter on opposite side Locate AH centered on mark and flush to shutters as shown Attach using 2 finish nails Nail into window frame inside You have finished installin...

Page 66: ...Follow directions provided by manufacturer Snip bottom side of drip edge and bend over to other side of roof Follow directions provided by manufacturer PAINT CAULK NOT INCLUDED ROOF FELT NOT INCLUDED...

Page 67: ...ross with lower edge of roof deck NOTE If you have installed drip edge install shingles flush to drip edge BEGIN 1 TABS UP Shingle overlaps roof decking 1 2 5 cm overhang past roof deck 1 2 5 cm overh...

Page 68: ...oof Deck 1 2 5 cm Flush with starter row Flush with starter row Continue installing rows of shingles by staggering at front 4 SHINGLES continued Install second row of shingles flush at top of first ro...

Page 69: ...t ridge cut to peak with a utility knife Repeat steps 1 5 to shingle the opposite side of your roof Trim shingles at ridge Once both sides are shingled you need to trim ends Strike a chalk line 1 from...

Page 70: ...cut off pieces first Score shingle then snap off angled cut Install first ridge cap flush to shingles at front as shown Install second ridge cap 5 back as shown 2 3 BEGIN 1 2 5 cm 2 5 cm 2 5 cm 2 5 cm...

Page 71: ...between the shingle color and edge of shingles When you have 4 minimum of shingle color cut one piece to cap your roof Install flush to shingles 4 5 6 7 2 Nails per side You have finished your ridge...

Page 72: ...ll sides and all edges of doors Gazebos Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit This includes treating all of the exposed cedar...