Bad Boy 1100cc, Owner'S Manual

Page 1: ...ZERO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 2015 11 1 DIESEL 1100cc MODEL ...

Page 2: ... 5 page 10 Troubleshooting and FAQ Section 6 page 11 Controls Section 7 page 12 Moving In operable Mower Section 8 page 13 Instrumentation Section 9 page 13 Mower Blade Maintenance Section 10 page 14 Greasing Bearings Section 11 pages 14 How to choose the right blade Page 15 Mowing Tips Page 16 SERVICE SECTION BEGINS ON PAGE 17 PARTS SECTION BEGINS ON PAGE 25 LIMITED WARRANTY PAGE 46 PAGE 2 ...

Page 3: ...038 6080 00 038 6081 00 038 6091 00 Deck Belt 61 041 0236 000 Drive Pump Belt 61 041 5048 00 CATERPILLAR CAT 1100cc Oil Filter 063 2010 00 Air Filter CAT 1100cc INNER CAT 1100cc OUTER 063 2060 00 063 2050 00 Motor Oil 15w 40 Reference Owner s Manual Hydro Oil 20W 50 Motor Oil 8 quarts Bad Boy Hydrostatic Oil Recommended COMMONLY USED ITEMS AND PART NUMBERS PAGE 3 ...

Page 4: ...r fill engine oil Refer to the engine s service manual Warranty Registration The Warranty Registration form must be completed within 30 days to validate your warranty As the new equipment owner you are expected to see that the form is completed and forwarded to Bad Boy Inc at time of delivery Warranty is non transferable Warranty registration should be completed by the selling dealership using the...

Page 5: ...and behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop the blades when crossing gravel surfaces 2 10 Never operate the machine without the discharge chute grass catcher or other safety devices correctly in place and functioning properly 2 11 Slow down befo...

Page 6: ...pes For example rocks water cliffs and roadways CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity NEVER assume that children will remain where you last saw them 2 33 Keep children out of the mowing area and in the watchful care of a responsible adult other that the operator 2 34 Maintain ...

Page 7: ...ne in a closed area where dangerous carbon monoxide fumes can collect 2 57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never operate a poorly maintained machine 2 58 Do not touch hot areas of the machine 2 59 Never interfere with the intended function of a safety device or reduce the protection provided by a safety device Check their proper operation regular...

Page 8: ... actuator should be in off position the engine should not start 2 73 Engage parking brake and leave lever arms in outward position put blade actuator in the on position then attempt to start the machine the engine should not start 2 74 Next start the engine as stated in the Mower Operation Section disengage parking brake and Very Slowly begin to rise from the seat the engine should stop If any of ...

Page 9: ...d recently engage the choke 3 6 Make sure nothing is under or around machine 3 7 Place key in ignition and turn 3 8 Once machine is started disengage the choke 3 9 Increase RPM by sliding the throttle to fast position toward the rabbit 3 10 Owners must become familiar with the controls before operating a zero turn radius vehicle 3 11 Start slowly and build your skill level Have ample practice befo...

Page 10: ...hedules SECTION 5 MOWER STORAGE TRANSPORTATION 5 1 Keep machine from collecting debris by storing in a covered area while not in use 5 2 Fuel can harm your machine if left for more than 30 days without changing 5 3 Disconnect the negative battery cable when machine will be stored for more than 30 days 5 4 Always secure machine properly when transporting machine 5 5 Do not load machine on trailer w...

Page 11: ...Check the integrity of the 25 amp main fuse also check for any bare wires and or bad connections 6 3 Q What should I do if the blades won t engage 6 3 A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO engager to ensure the plug is secure at switch 6 4 Q What type of fuel is recommended for my mower 6 4 A We recommend that you use a name brand fuel to ...

Page 12: ...decrease engine rpm 7 3 Pre Heat Button Before starting engine push to pre heat for easier starting 7 4 Control Levers These levers control the mower s speed direction and neutral lock These levers are used to steer accelerate decelerate and change direction Drive Arms 7 5 Blade Engage Switch This switch engages the blades Pull the switch up to engage the blades and push the switch down to disenga...

Page 13: ...Mower Weighs DIESEL SERIES 1607 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the weights of the machines you shouldn t ever try to push or pull a Bad Boy Mower by hand This could cause serious bodily injury 8 6 Hopefully you ll never need to use this section of the manual However if you do use extreme caution when moving machine SECTION 9 INSTRUMENTATION 9 1 Electro...

Page 14: ...hick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NEVER CHECK BLADES WHILE BLADES ARE ENGAGED SECTION 11 GREASING THE BEARINGS 11 1 Park the machine on a level surface and disengage the blade control switch 11 2 Move the motion control levers outward...

Page 15: ...ific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to mulch clippings you should see about the availability of mulching blades or a mulching kit The type of blade installed on a new mower is a decision the retailer makes for each model of mower based o...

Page 16: ... season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change your mower s oil at least once during the mowing season For brand new mowers change the oil after about 5 hours of operation during the initial break in period At the end of the mowing season use a...

Page 17: ...esel Models Change hydro oil filters by unscrewing them from the filter head Fill new filters with 20w 50 motor oil before installing Use only Bad Boy replacement filters Use of any other filters will result in damage to the hydro system and void the warranty Once the system is refilled with oil lift rear of mower until tires are off the ground then chock the front caster tires Loosen the bypass v...

Page 18: ...en coils as shown Shown to the right is a typical pump belt layout for most models SECTION 3 ENGINE When servicing the fuel system on the CAT Diesel it is necessary to purge the air from the system by loosening the 9 16 bolt on top of the fuel filter and pumping the fuel bulb located underneath the radiator until air bubbles are no longer visible PAGE 18 ...

Page 19: ...at will allow dirt to enter Instead tap filter on side to remove any debris Replace at least once a year more often in dusty conditions Torque the clutch bolt to 50 ft lbs on all models Retorque at every oil change Keep radiator screen clean and free of debris on liquid cooled models Check screen hourly during dry conditions Slide radiator screen up to remove PAGE 19 ...

Page 20: ...ways check the condition of the wiring harness ground cable Ensure that the ground is connected clean and tight On most models the ground wire is connected to the negative side of the battery Check the condition and connection of the relays located under the seat Ensure that they are clean and connected Make sure that wire terminal ends have not been pushed out of the relay block On most models th...

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Page 22: ...re no damage is done to the bearing This operation is only necessary if a repair requires it Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change and check at every mowing There is one grease fitting in each front wheel and one in each front caster bearing housing Grease at every engine oil change PAGE 22 ...

Page 23: ...d tilt downward To ensure proper deck orientation perform the following steps 1 Move the mower onto a flat surface such as a concrete pad 2 Ensure all tires are inflated to the recommended pressure 3 Measure the distance from the ground surface to the bottom of the blade enclosure as indicated in the photograph at each of the four corners The rear corners should be equal in ground clearance as sho...

Page 24: ...t its highest setting The blade in the foreground see photo was utilized long after replacement was required In addition to a decline in cut quality failure to replace a worn or damaged blade creates a major safety hazard Bad Boy recommends that blade sharpening be performed by a professional To change blades it may be easier to use a piece of wood to keep the blade from turning so that the bolt c...

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Page 46: ...vice center or dealership 4 WARRANTY LIMITATION A THERE IS NO OTHER EXPRESS WARRANTY ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY LIMITED TO THE DURATION OF THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED Some states do not allow limitations on how long an implied warranty l...

Page 47: ...ISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your records Serial _______________________________________________________ Date of Purchase ________________________________________________ Dealer Information _______________________________________________ PAGE ...

Page 48: ...For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 ...