PAGE 105
Removal:
• Place a water pan
under the water
pump; loosen the
drain bolt to drain
out the coolant.
• Remove coolant
filler pipe.
• Remove
coolant outlet
pipe.
• Disconnect
the couplers
for the thermo
switch and fan
motor, and
then remove
radiator and cooling fan.
Disassembly:
• Loosen the 4 bolts
from the fan duct, and
then remove the fan
duct.
• Loosen 4 screws from
the fan motor, and
take off the fan motor.
• Remove nut to remove the fan from fan motor.
Assembly:
• Install fan motor onto
fan duct and insert
the fan into the motor
shaft.
• Apply a coat of the
adhesive to the shaft
thread of the motor, and
then install the washer and the lock nut.
• Tighten the fan duct onto the radiator with 4 bolts.
CAUTIoN
• Liquid sealant must be applied to the thermo
switch before installing to avoid damaging the
radiator.
Installation:
• Install the removed parts in the reverse order of
removal.
• Install radiator in the reverse order of removal.
• Upon completion, check for any leakage.
Water Pump:
Removal of
water pump
• Loosen the drain
bolt to drain out the
coolant.
• Remove the water
hose.
• Loosen 4 bolts and
remove the pump
cover.
• Loosen 9 bolts and remove the right cover.
• Take off the gasket and dowel pins.
• Turn pump impeller clockwise and remove.
CAUTIoN
• The impeller has left turning threads.
Summary of Contents for 1500
Page 5: ...PAGE 5 Serial Number on MTV PIN Number Located under seat on passenger side...
Page 57: ...PAGE 57...
Page 108: ...PAGE 108 SERVICE MANUAL...
Page 130: ...PAGE 130 SERVICE MANUAL...
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