PAGE 106
SERVICE MANUAL
Cooling System
• Remove the cir
clip from the right
crankcase cover.
• Remove the water
pump shaft and the
inner bearing.
• Remove the outside
bearing by inner
bearing puller.
• Rotate the inner
ring of bearing,
the bearing shall
move smoothly and
quietly.
• If the bearing does
not rotate smoothly
or produces a
noise, replace it
with new one.
• Check for wear
and damage of the
mechanical seal
and inside seal.
CAUTIoN
• The mechanical seal and inside seal must be
replaced as a unit.
Replacement of Mechanical Seal
• Remove the inside
bearing with inner
bearing puller.
• Drive the
mechanical seal
and inner seal
out of the right
crankcase.
Special tools:
• Inner bearing puller
• Water pump bearing driver
CAUTIoN
• Replace with new mechanical seal after removing it.
• Apply a coat of
sealant to the
mating surfaces of
the right crankcase
before installing the
new mechanical
seal.
• Install the
mechanical seal
onto the right
crankcase.
Special tools:
• Water pump
mechanical seal driver
• Install the new inner seal onto the right crankcase.
Special tools:
• Water pump oil seal driver (inner)
Summary of Contents for 1500
Page 5: ...PAGE 5 Serial Number on MTV PIN Number Located under seat on passenger side...
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