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Maintenance Description
Operational precautions:
CAUTIoN
• Inhaling asbestos may cause disorders of respiratory system or cancer, therefore, never use air hose or dry
brush to clean brake parts. Use vacuum cleaner or other authorized tool instead.
• The brake caliper can be removed without removing the hydraulic system.
• After the hydraulic system is removed, or the brake system is felt to be too soft, bleed the hydraulic system.
• While refilling brake fluid, care should be taken not to let foreign material enter into the brake system.
• Do not spill brake fluid on painted surfaces, plastic or rubber parts to avoid damage.
• Check the operation of the brake system before riding.
• Please refer to the Maintenance Manual of tubeless tire in respect to the removal, repair and installation of
the tire.
Specifications:
Item Standard (mm) Limit (mm)
The thickness of front and rear brake disk
4.000
2.500
Front and rear brake disk run out
< 0.100
0.300
Master cylinder inner diameter (foot brake)
15.900 ~ 15.943
15.955
Master cylinder piston outer diameter (foot brake)
15.857 ~ 15.884
15.845
Diameter of rear disk
220.000
-
Thickness of rear brake lining
7.000
2.000
Tire pressure as cold: .........................0.8 kg/cm2 (12psi)
Torque values:
Brake hose bolt .................................15-18 ft. lbs
Bolt for brake caliper .........................18 ft. lbs
Bolts for the brake disk .....................26 ft. lbs
Air-bleed valve ..................................3.5 ft. lbs
Rear wheel nut ..................................30 ft. lbs
Rear axle castle nut ..........................36 ft. lbs
Rear axle holder bolt .........................50 ft. lbs
Rear wheel axle nut ...........................50 ft. lbs
Rear cushion mounting bolt ............... 30 ft. lbs
4 Swing arm pivot bolt ......................50 ft. lbs
Special tools:
• Inner bearing puller:
TGB-440645
• Rear axle bearing driver (6007LLU):
TGB-440640
Summary of Contents for 1500
Page 5: ...PAGE 5 Serial Number on MTV PIN Number Located under seat on passenger side...
Page 57: ...PAGE 57...
Page 108: ...PAGE 108 SERVICE MANUAL...
Page 130: ...PAGE 130 SERVICE MANUAL...
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