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Master Cylinder Assembly:
CAUTIoN
• It is necessary to replace the piston, spring,
piston cup, and cir clip.
• Clean all components before assembling.
• Apply clean brake fluid to the piston cup, and then
install the cup onto the piston.
• Install the larger end of the spring onto the master
cylinder.
• The master cup’s cavity should face inside of
master cylinder when installing the master cup.
• Install the cir clip.
CAUTIoN
• Never install cup lip in the opposite direction.
Make sure the cir clip is seated securely in
the groove.
• Install the rubber boot into groove properly.
Master Cylinder Install
CAUTIoN
• Improper routing may damage leads, hoses or
pipes.
CAUTIoN
• Kinking of brake leads, hoses or pipes may reduce
brake performance.
Rear Cushion:
Removal
• Support the frame.
• Loosen rear cushion bolt, and remove rear cushion.
• Remove rear cushion upper bolt, and then remove
rear cushion.
Installation
• Install rear cushion, and install rear cushion upper
bolt.
• Install rear cushion under bolt, and install nut.
Tighten the rear cushion upper bolt and under nut
to the specified torque value.
• Torque:
30 ft. lbs
Summary of Contents for 1500
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