PAGE 62
SERVICE MANUAL
Cylinder Head / Valve
• Remove the 4 cylinder head mounting bolts
from cylinder head right side, and then
remove 4 bolts and washers from cylinder
head upper side.
• Remove the cylinder head.
• Remove cylinder head gasket and 2 dowel pins.
• Remove chain guide.
• Clean up residue from the matching surfaces of
cylinder and cylinder head.
CAUTIoN
• Do not damage the mating surfaces of cylinder and
cylinder head.
• Do not allow gasket material to fall into crankcase
when cleaning.
• Use a valve cotter removal & assembly tool to
press the valve spring, and then remove valves.
CAUTIoN
• In order to avoid loosing spring elasticity, do not
compress the spring too far.
Special Service Tool:
• Valve cotter remove & assembly tool
• Remove valve stem seals
• Clean carbon deposits in combustion chamber.
• Clean residues and foreign materials on cylinder
head matching surface.
CAUTIoN
• Do not damage the matching surface of
cylinder head.
Summary of Contents for 1500
Page 5: ...PAGE 5 Serial Number on MTV PIN Number Located under seat on passenger side...
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