PAGE 71
Precautions in Operation:
Standard
Limit
ID
86.022-86.052
86.100
Warpage
/
0.050
Top Ring
0.04-0.075
0.011
2nd Ring
0.02-0.055
0.090
Top Ring
0.150-0.300
0.500
2nd Ring
0.300-0.450
0.650
Oil ring side rail
0.200-0.700
/
85.30-85.50
85.25
0.04-0.058
0.120
20.001-20.006
20.020
19.996-20.000
19.960
0.001-0.010
0.020
20.002-20.01
20.040
OD of piston pin
Clearance between piston and piston pin
ID of connecting rod small-end
OD of piston (2nd)
Clearance between piston and cylinder
ID of piston pin boss
Item
Cylinder
Piston/ Piston Ring
Clearance between piston rings
Ring-end gap
Troubleshooting:
Low or Unstable Compression Pressure
• Cylinder or piston ring worn out
Knock or Noise
• Cylinder or piston ring wear
• Carbon deposits on cylinder head top-side
• Piston pin bore and piston pin wear
Smoking in Exhaust Pipe
• Piston or piston ring wear
• Piston ring improper installation
• Cylinder or piston damage
Engine Overheat
• Carbon deposits on cylinder head top side
• Cooling pipe clogged or not enough coolant flow
Summary of Contents for 1500
Page 5: ...PAGE 5 Serial Number on MTV PIN Number Located under seat on passenger side...
Page 57: ...PAGE 57...
Page 108: ...PAGE 108 SERVICE MANUAL...
Page 130: ...PAGE 130 SERVICE MANUAL...
Page 131: ...PAGE 131...