PAGE 73
• Remove piston rings
• Check if the piston rings are damaged or its
grooves are worn.
• Place piston rings into cylinder below 20 mm of
cylinder top. Keep the piston rings horizontal in
cylinder, push the rings with piston.
• Measure ring end gap.
• Service Limit:
Top ring: 0.50 mm
2nd ring: 0.65 mm
• Measure the outer diameter of piston pin.
• Service Limit:
19.96 mm
• Measure the inner diameter of connecting rod
small end.
• Service Limit:
20.065 mm
• Measure the inner diameter of piston pin hole.
• Service Limit:
20.02 mm
• Calculate clearance between piston pin and
its hole.
• Service Limit:
0.02 mm
CAUTIoN
• The measurement position is 8 mm distance from
piston bottom side, and 90° to piston pin.
• Measure piston outer diameter.
• Service limit:
85.850 mm
• Compare measured value with service limit to
calculate the clearance between piston & cylinder.
Summary of Contents for 1500
Page 5: ...PAGE 5 Serial Number on MTV PIN Number Located under seat on passenger side...
Page 57: ...PAGE 57...
Page 108: ...PAGE 108 SERVICE MANUAL...
Page 130: ...PAGE 130 SERVICE MANUAL...
Page 131: ...PAGE 131...