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Maintenance:
General Information
• Drive face, clutch outer, and driven pulley can be serviced on the MTV.
• Drive belt and drive pulley must be free of grease.
Specifications:
Item
Standard
Limit
Driving belt width
28.500 mm
27.000 mm
OD of movable drive face boss
26.946-26.980 mm
26.926 mm
ID of movable drive face
27.000-27.040 mm
27.060 mm
OD of weight roller
25.800-26.000 mm
25.000 mm
ID of clutch outer
140.000-140.200 mm
140.500 mm
Free length of driven pulley spring
230.000 mm
225.000 mm
OD of driven pulley boss
44.965-44.985 mm
40.935 mm
ID of driven face
45.000-45.035 mm
45.600 mm
Weight of weight roller
13.300-13.700 g
12.800 g
Torque value
Special Service Tools
• Drive face nut:
55 ft. lbs
• Clutch spring compressor:
• Clutch outer nut: 55 ft. lbs
• Inner bearing puller: TGB Clutch
• Drive plate nut:
55 ft. lbs
• Nut wrench 27 x 15 mm: TGB Universal
• Holder: TGB Bearing
• Driver: TGB Trouble
Troubleshooting:
Engine can be started but MTV cannot be moved:
1. Worn drive Belt
2. Worn drive face
3. Worn or damaged clutch weight
4. Broken driven pulley
Shudder when driving:
1. Broken clutch weight
2. Worn clutch weight
Insufficient power or poor high speed performance:
1. Worn drive belt
2. Insufficient spring force on driven pulley
3. Worn roller
4. Driven pulley surface is rough
Summary of Contents for 1500
Page 5: ...PAGE 5 Serial Number on MTV PIN Number Located under seat on passenger side...
Page 57: ...PAGE 57...
Page 108: ...PAGE 108 SERVICE MANUAL...
Page 130: ...PAGE 130 SERVICE MANUAL...
Page 131: ...PAGE 131...