background image

SECTION 4: ELECTRICAL SYSTEM

On most larger commercial engines (27 hp and up), the 
25 amp main fuse is located about 3˝ from the starter on 
the engine. (shown in first image on right). On smaller 
commercial and light duty commercial mowers, the 25 
amp main fuse is located just behind the battery connected 
to the starter solenoid. (Shown in second image on right).

Always check the condition of the wiring harness ground 
cable. The ground is located just inside of the right side 
fuel tank on most models. Ensure that the ground is 
connected, clean, and tight. On some models, this wire 
may be connected to the negative side of the battery.

Check the condition and connection of the relays located 
under the seat. Ensure that they are clean and connected. 
Make sure that wire terminal ends have not been pushed 
out of the relay block.

On most models, the red wire coming out of the engine is 
the charging wire from the alternator. Check for 13.6—14.2 
volts DC at this wire with engine at full throttle.

PAGE  20

Summary of Contents for CZT ELITE Series

Page 1: ...TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 2014 12 1 CZT ELITEMOD...

Page 2: ...5 page 10 Troubleshooting and FAQ Section 6 page 11 Controls Section 7 page 12 Moving In operable Mower Section 8 page 13 Instrumentation Section 9 page 13 Mower Blade Maintenance Section 10 page 14 G...

Page 3: ...Lift Fusion Gator Blade Wave Blade 038 0001 00 038 0003 00 038 0005 00 48 ZT Blade Hi Lift Fusion Gator Blade Wave Blade 038 5350 00 038 5000 00 038 4825 00 ZT Hydro Filters 063 1050 00 60 ZT Deck Bel...

Page 4: ...r mower Replacement parts are available through your local Bad Boy Mower Dealer Remember to always provide the following information when ordering parts 1 Correct part number 2 Correct serial number A...

Page 5: ...nd behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop th...

Page 6: ...es For example rocks water cliffs and roadways CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing a...

Page 7: ...machine in a closed area where dangerous carbon monoxide fumes can collect 2 57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never operate a poorly maintained ma...

Page 8: ...actuator should be in off position the engine should not start 2 73 Engage parking brake and leave lever arms in outward position put blade actuator in the on position then attempt to start the machin...

Page 9: ...recently engage the choke 3 6 Make sure nothing is under or around machine 3 7 Place key in ignition and turn 3 8 Once machine is started disengage the choke 3 9 Increase RPM by sliding the throttle...

Page 10: ...m collecting debris by storing in a covered area while not in use 5 2 Fuel can harm your machine if left for more than 30 days without changing especially if the fuel contains ethanol Never use fuel w...

Page 11: ...or bad connections 6 3 Q What should I do if the blades won t engage 6 3 A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO engager to ensure the plug is...

Page 12: ...wn position the choke is in the off run position When the lever is pulled up the choke is in the on start position Do not operate the machine in the on start position The choke lever on the driver s l...

Page 13: ...n Return the arms to the forward position for normal operation 8 4 Your Bad Boy Mower Weighs CZT SERIES 862 925 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the weights...

Page 14: ...ick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON N...

Page 15: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Page 16: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

Page 17: ...saxle holds about 2 quarts of hydro oil Re install new filters and skid plates Use only hydro gear filters Use of any other type of filter will result in damage to the hydro system and void the warran...

Page 18: ...relieves any air that may be trapped in the system It may be necessary to add more oil to the hydro overflow tank after 10 15 minutes of running These bypass levers also serve as a neutral for moving...

Page 19: ...side of the engine Note the direction of flow on the side of the filter Replace once a year Remove and inspect air cleaner weekly More often in dusty conditions Do not blow filter out with air pressur...

Page 20: ...harness ground cable The ground is located just inside of the right side fuel tank on most models Ensure that the ground is connected clean and tight On some models this wire may be connected to the...

Page 21: ...PAGE 21...

Page 22: ...re to spin the fork while torquing the nut to ensure that no bearing damage is done Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change There is one grease fitting on each of the actu...

Page 23: ...t lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat surface...

Page 24: ...or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too long Resharpening...

Page 25: ...PARTS SECTION PAGE 25...

Page 26: ...PAGE 26...

Page 27: ...PAGE 27...

Page 28: ...PAGE 28...

Page 29: ...PAGE 29...

Page 30: ...PAGE 30...

Page 31: ...PAGE 31...

Page 32: ...PAGE 32...

Page 33: ...PAGE 33...

Page 34: ...PAGE 34...

Page 35: ...PAGE 35...

Page 36: ...PAGE 36...

Page 37: ...PAGE 37...

Page 38: ...PAGE 38...

Page 39: ...PAGE 39...

Page 40: ...PAGE 40...

Page 41: ...PAGE 41...

Page 42: ...PAGE 42...

Page 43: ...PAGE 43...

Page 44: ...PAGE 44...

Page 45: ...PAGE 45...

Page 46: ...PAGE 46...

Page 47: ...s _____________________________________________________________ City ________________________________________________________________ State _________________________________ Zip ______________________...

Page 48: ...om Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Place Stamp Here POST OFFICE WILL NOT DELIVER WITHOUT POSTAGE BAD BOY MOWERS 102 Industrial Drive Batesville AR 72501 Cut and...

Reviews: