Bad Boy OUTLAW, Owner'S, Service & Parts Manual

Page 1: ...O TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 2014 11 1 OUTLAW OUTLAW EXTREMEMOD...

Page 2: ...5 page 10 Troubleshooting and FAQ Section 6 page 11 Controls Section 7 page 12 Moving In operable Mower Section 8 page 13 Instrumentation Section 9 page 13 Mower Blade Maintenance Section 10 page 14 G...

Page 3: ...0 00 54 Blade Hi Lift Fusion Gator Blade Wave Blade 038 0001 00 038 0003 00 038 5220 00 Deck Belt 72 61 54 041 0202 00 041 0178 00 041 1650 00 Drive Pump Belt 041 5048 00 Vanguard 993cc Oil Filter Air...

Page 4: ...ce Only Bad Boy replacement parts are to be used on your mower Replacement parts are available through your local Bad Boy Mower Dealer Remember to always provide the following information when orderin...

Page 5: ...nd behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop th...

Page 6: ...es For example rocks water cliffs and roadways CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing a...

Page 7: ...ERVICE 2 56 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect 2 57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never oper...

Page 8: ...actuator should be in off position the engine should not start 2 73 Engage parking brake and leave lever arms in outward position put blade actuator in the on position then attempt to start the machin...

Page 9: ...as not been started recently engage the choke 3 6 Make sure nothing is under or around machine 3 7 Place key in ignition and turn 3 8 Once machine is started disengage the choke 3 9 Increase RPM by sl...

Page 10: ...machine from collecting debris by storing in a covered area while not in use 5 2 Fuel can harm your machine if left for more than 30 days without changing especially if the fuel contains ethanol Never...

Page 11: ...gine to draw air Check the integrity of the 25 amp main fuse also check for any bare wires and or bad connections 6 3 Q What should I do if the blades won t engage 6 3 A Make sure the safety switch is...

Page 12: ...manually operate the engine choke When the lever is in the down position the choke is in the off run position When the lever is pulled up the choke is in the on start position Do not operate the mach...

Page 13: ...ach require a quarter turn to allow for proper bypass 8 4 Your Bad Boy Mower Weighs OUTLAW SERIES 1180 1310 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the weights of...

Page 14: ...ick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON N...

Page 15: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Page 16: ...ulch clippings into small pieces which break down quickly Don t forget to change your mower s oil at least once during the mowing season For brand new mowers change the oil after about 5 hours of oper...

Page 17: ...ydro Gear brand filters Use of other brands could void the warranty Transaxle service is recommended after the first 50 hours of use then at intervals of 250 usage hours Pictured on the right are tran...

Page 18: ...the drive arms have been pushed forward and rearward five times turn the engine off and close the transaxle bypass valves Check the oil level in each hydro reservoir after the first 15 minutes of sub...

Page 19: ...allow any open flames in the vicinity of any maintenance activities The type and amount of air cleaner elements utilized on the mower is dependent upon the make and model of the engine Vanguard and Ka...

Page 20: ...er s electrical components If the fuse is repeatedly blowing contact your Bad Boy dealer Always check the condition of the wiring harness ground cable Ensure that the ground is connected clean and tig...

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Page 22: ...sure no damage is done to the bearing This operation is only necessary if a repair requires it Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change and check at every mowing There is o...

Page 23: ...tilt downward To ensure proper deck orientation perform the following steps 1 Move the mower onto a flat surface such as a concrete pad 2 Ensure all tires are inflated to the recommended pressure 3 M...

Page 24: ...uld be 50 55 lbs with the deck at its highest setting The blade in the foreground see photo was utilized long after replacement was required In addition to a decline in cut quality failure to replace...

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Page 50: ...ice center or dealership 4 WARRANTY LIMITATION A THERE IS NO OTHER EXPRESS WARRANTY ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE I...

Page 51: ...STRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your records Se...

Page 52: ...For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501...