Bad Boy ZT ELITE, Owner'S, Service & Parts Manual

Page 1: ...TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 2013 11 12 ZT ELITE MO...

Page 2: ...n 5 page 8 Troubleshooting and FAQ Section 6 pages 8 9 Controls Section 7 page 9 Moving Inoperable Mower Section 8 page 10 Instrumentation Section 9 page 10 Mower Blade Maintenance Section 10 page 11...

Page 3: ...ft Fusion Gator Blade Wave Blade 038 6060 00 038 6003 00 038 6015 00 ZT Hydro Filters 063 1050 00 60 ZT Deck Belt 041 1650 00 ZT Pump Belt 041 6400 00 Oil Filter Kohler Engine 063 5400 00 Air Filter K...

Page 4: ...arranty Registration The Warranty Registration form must be completed and signed to validate your warranty As the new equipment owner you are expected to see that the form is completed and forwarded t...

Page 5: ...ye protection while mowing and servicing 2 8 Always wear ear protection such as earplugs while mowing 2 9 If you strike something with the mower turn the blades and mower off engage the parking brake...

Page 6: ...nks age and exposure Check hoses and lines regularly Replace damaged hoses and lines 2 32 Park machine on level ground Never allow untrained personnel to service machine Understand service procedure b...

Page 7: ...ith your Bad Boy Mower you will notice your overall mowing time will decrease Avoid operating your mower on side hills of over 5 degrees inclines of over 10 degrees and declines of over 15 degrees SEC...

Page 8: ...cut 6 1 A Check tire pressure check blade sharpness replace blades or sharpen at least once per year or when needed make sure blades are tightened properly check spring and belt tension check the unde...

Page 9: ...ottle for controlling engine speed Move lever forward to increase engine rpm move lever backward to decrease engine rpm 7 3 Choke Control Not Pictured located on left side by hand brake When the lever...

Page 10: ...n Return the arms to the forward position for normal operation 8 4 Your Bad Boy Mower Weighs ZT SERIES 800 850 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the weights...

Page 11: ...ick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON N...

Page 12: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Page 13: ...axle holds about 2 quarts of hydro oil Re install new filters and skid plates Use only hydro gear filters Use of any other type of filter will result in damage to the hydro system and void the warrant...

Page 14: ...relieves any air that may be trapped in the system It may be necessary to add more oil to the hydro overflow tank after 10 15 minutes of running These bypass levers also serve as a neutral for moving...

Page 15: ...carburetor on the side of the engine Note the direction of flow on the side of the filter Replace once a year Remove and inspect air cleaner weekly More often in dusty conditions Do not blow filter ou...

Page 16: ...harness ground cable The ground is located just inside of the right side fuel tank on most models Ensure that the ground is connected clean and tight On some models this wire may be connected to the...

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Page 18: ...re to spin the fork while torquing the nut to ensure that no bearing damage is done Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change There is one grease fitting on each of the actu...

Page 19: ...k belt lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat su...

Page 20: ...wn above forward or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too l...

Page 21: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

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Page 39: ..._____________________________________________ Address _____________________________________________________________ City ________________________________________________________________ State ________...

Page 40: ...om Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Place Stamp Here POST OFFICE WILL NOT DELIVER WITHOUT POSTAGE BAD BOY MOWERS 102 Industrial Drive Batesville AR 72501 Cut and...