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Winch Installation

Step 

10

Remove the glove box compartment, or other structures to gain access to the DC/DC converter wire Deutsch 
connectors (Figure 15).

Step 

11

Unplug the Deutsch connections on the converter from the UTV harness. Keep all connectors within reach.

Step 

12

The winch wiring harness is equipped with Deutsch connectors that correspond with the connectors on the 60 
AMP (largest) converter. Connect each connector with its corresponding plug. Triangle to triangle, square to 
square, male to female. (Figures 16 & 17).

*Note: 

Check winch wiring harness for correct pin locations. Relocate pins if necessary.

Step 

13

Route the red and black wires of the harness to the corresponding terminals on the battery (Figure 18).

Figure 15: Connectors - View from Removed Glove Box

Figure 16: Winch Wiring Harness

Figure 18: Battery Wiring

Figure 17: Winch Wiring Harness Pinned Correctly

Wiring for 48v to 12v Converter

Frame Harness

Blue

Yellow

White 

48+

Ground

Key On

New Style

Red

Black

Blue

Summary of Contents for 793-1086-00

Page 1: ...more instructions visit BadDawgAccessories com or contact your local dealer WINCH INSTALLATION I N S T R U C T I O N S For Intimidator Electric UTVs with New Style Converters 793 1086 00 Electric UTV...

Page 2: ...Assembly 1 x Electric UTV Harness Only included with the kit speci c to electric UTV s There are several electronic components necessary for proper installation that are not included in the winch kit...

Page 3: ...ashers Figure 2 Step 2 Place the winch onto the machine s winch mounting plate with the yellow end cap on the driver s side and the cables on the passenger side Figure 3 Step 3 Secure the winch to the...

Page 4: ...easily accessible Figure 8 Step 6 Connect the yellow and blue cables from the winch to the corresponding contacts on the controller For cleaner installation pre measure and cut the wires before insta...

Page 5: ...with their corresponding colors Then attach the other ends of the cables the corresponding locations on the winch controller module Figure 13 Step 9 The UTV is equipped with a DC DC converter To insta...

Page 6: ...largest converter Connect each connector with its corresponding plug Triangle to triangle square to square male to female Figures 16 17 Note Check winch wiring harness for correct pin locations Reloca...

Page 7: ...ch to be installed directly into the dash of the UTV Figure 19 Step 15 Cut off the factory switch and strip the cable and wires in order to add female spade connectors Figure 20 Step 16 Add a piggy ba...

Page 8: ...en and black connectors at the opposite end of the switch cable to the top of the winch controller Figure 24 Figure 6 of the winch installation manual details the wiring in a schematic for reference S...

Page 9: ...ed Figure 26 Step 22 Install the synthetic rope by rst inserting the taped end into the receiving hole in the spool and tightening the Allen screw to secure the rope inside of the spool Figure 27 Step...

Page 10: ...is fully retracted install the hook and pull strap Figure 29 Step 25 Make sure to secure all wires away from moving parts and to replace any panels glove box compartments etc before operating the winc...

Page 11: ...ut drilled in order to fasten the jack to plastic body parts Figure 31 Step 3 Route the jack harness to the winch control module and connect the black and green wires to their corresponding locations...

Page 12: ...1 B ad Boy Blvd Bat es ville A R BD 124 0 30...

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