Badger Meter 2100R+, Manual

Page 1: ...2 10 Hexadecimal Conversions 3 19 Chart Installation and Pen Alignment 2 12 Illustrated Parts List 3 21 To avoid damage in transit Badger products are shipped to the customer in special shipping cont...

Page 2: ...o max 1000 ohms 2 dry contact SPDT relays assignable to any of the following High or low alarms contact integrator loss of 4 20 mA signal EEPROM failure Rated for 0 25 amp 120 VAC or 0 5 amp 24 VDC OU...

Page 3: ...ovided with two lockable latches Caution should be used when mounting the enclosure so that it is not exposed to direct sunlight A sun shield is recommended to prevent the temperature inside the enclo...

Page 4: ...gain access open the enclosure door and loosen the two screws at the top and bottom left side of the chart plate and swing out the chart plate The AC voltage for which the unit has been set up for wi...

Page 5: ...RELAY OUTPUTS TB2 also is the terminal block for the connections for the relay outputs Terminal connections 7 through 18 are used for the four relays which are marked SW1 SW2 SW3 and SW4 These relays...

Page 6: ...is done at the factory based on the amount of cable ordered with the meter The critical lengths of cable for the component change are 150 feet and 750 feet If the user increases or decreases the leng...

Page 7: ...eadrise of the maximum capacity of the flume or weir plus 12 inches for the offset This is done so that the flow meter can be rescaled to a higher full scale flow in the future without having to move...

Page 8: ...mounting bracket and connecting the conduit for the cable The cable must be run in metallic conduit to prevent any stray noise interference from affecting the meter s operation The mounting bracket p...

Page 9: ...5 43 70 550 12000 31 70 24 39 25 43 47 700 16000 31 47 36 43 25 43 98 1100 25000 31 98 48 47 00 44 75 1350 35000 32 75 The H dimension is straight back from the entrance of the throat and not along th...

Page 10: ...00 25 87 100 1900 13 87 18 38 00 28 16 85 2600 16 16 20 40 00 30 78 90 3400 18 78 24 46 00 35 07 95 7000 23 07 PALMER BOWLUS FLUME INSTALLATION Vcal FLOW H Size H Dim Vcal Full Scale GPM Full Scale H...

Page 11: ...x Max in 12 19 96 280 700 7 96 18 24 71 420 2100 12 71 24 26 52 600 3500 14 52 36 29 27 850 7000 17 27 48 35 17 1200 14500 23 17 60 40 69 1500 25000 28 69 72 46 78 1800 40000 34 78 84 53 17 2000 60000...

Page 12: ...98 135 250 5 98 10 20 16 180 500 8 16 12 21 06 210 700 9 06 15 23 19 250 1200 11 19 18 24 77 300 1750 12 77 21 28 45 360 3000 16 45 24 29 05 400 3600 17 05 30 34 84 500 7000 22 84 36 37 70 600 10000 2...

Page 13: ...outer shield Make another cut from the first cut to the end of the cable and remove the outer cover 2 Remove outer shield Measure 2 from the end of the cable With a pair of small wire cutters cut the...

Page 14: ...c FLOW 1234 X 10 GPM FLUID LEVEL 23 35 IN MODEL 2100 H L G 117VAC ENCLOSURE HOUSING HEX BOLTS ENCLOSURE HOUSING HEX BOLTS FIGURE 2 3 BACK HOUSING POWER SUPPLY BOARD POWER OUTPUTS 4 20 MADC TEST POINTS...

Page 15: ...losure Installation and Wiring Procedure INSTALLATIONOFCHARTANDPENALIGNMENT Open the recorder door and unscrew the knob from the chart hub Lift the pen arm with the pen lifter off the chart plate Remo...

Page 16: ...p to that point but will retain the previous programming after that point The ENTER key is used to store any data changes that are made in the Calibration Mode and advance the screens in the Status Mo...

Page 17: ...o enter into the Status Mode press the MENU key and the following screen will appear PRESS UP FOR CALIBRATION PRESS DOWN FOR STATUS Press the DOWN key will allow entry into the Status Mode screens If...

Page 18: ...PUT 4 DIGIT ID 0000 This screen is the security identification which requires a security code to be entered before access is allowed into the Calibration Mode This code is set to 0000 at the factory Y...

Page 19: ...6 16 40 100 240 600 These times are in seconds Higher damping produces smoother pen lines Press the UP or DOWN arrow key to select the desired value and then the ENTER key The following screen will a...

Page 20: ...f input signal LO Low alarm trip HI High alarm trip CHT Completion of one chart rotation INT Contact integrator pulse EE Failure of EEPROM There are two blank alarm positions which are represented by...

Page 21: ...tore the new value The following screen will appear 4 20 CURRENT OUT SPAN WORD XXXX The SPAN WORD screen will then appear Use the same procedure as above for setting the Span to 20 mA After you have e...

Page 22: ...used instead of 0 for a 4 mA input If the input device has a value other than 0 for 4 mA then that value would be entered into this screen Press the UP or DOWN arrow keys to select the desired value a...

Page 23: ...w multiplier and return to the normal operating screen If you still have a Totalizer Word Error message in the Storing Parameters Screen then repeat the above procedure until the error is not present...

Page 24: ...R key and the following screen will appear FLUID LEVEL 24 35 IN DISTANCE 14 58 IN This screen indicates the level of the fluid in the primary device and the distance from the sensor face to the fluid...

Page 25: ...ction To simulate a level use the UP or DOWN arrow keys to change the fluid level value that is displayed on the screen The maximum level that can be simulated is the maximum level that has been progr...

Page 26: ...row keys to change the value of the digit Once the correct value has been set press the ENTER key to store this value The following screen will appear OUTPUT DAMPING XXX SECONDS This screen allows the...

Page 27: ...key to move the cursor under each digit and use the UP or DOWN arrow keys to change to the desired value After all four digits have been properly set press the ENTER key The following creen will appe...

Page 28: ...f 30 06 seconds Use the RIGHT arrow key to move the cursor under the digit to be changed and the UP or DOWN key to change to the desired value Press the ENTER key and the following screen will appear...

Page 29: ...umber The display shows the actual distance from the sensor to the surface at that meas urement cycle Checking will require measuring from the bottom of the sensor face to the water then setting dista...

Page 30: ...with the first point of the Height H portion of the H Q curve The input data is required to be in hexadecimal form Point 0 is the first point and should be the first low end point of the curve The zer...

Page 31: ...LS AAA This screen allows the entering of the desired totalizer unit label Press the UP or DOWN arrow keys to select the desired letter and the RIGHT arrow key to move the cursor under the letter to b...

Page 32: ...R key until the following screen is displayed see Pages 3 10 to 3 13 for screens that will be seen 4 20 CURRENT CALIBRATION PRESS UP TO CHANGE This screen allows the entry into the calibration screens...

Page 33: ...se the UP or DOWN arrow keys to adjust for the correct value The value of the Span Word is for reference only Do not press the ENTER key at this time Close the recorder chart plate and view the displa...

Page 34: ...DECIMAL WHOLE NUMBER TO HEXADECIMAL NUMBER 1 Divide the decimal number by 16 Example 57420 16 3588 75 2 Multiply only the fractional part of the product by 16 to arrive at the first character in the...

Page 35: ...of the next character Example 224 0 224 3 Multiply the previously found product by 16 Example 224 X 16 3584 4 Repeat steps 2 and 3 in a cyclical fashion until you have added the last hexadecimal chara...

Page 36: ...INSERT 3000 DWG 600662 9999 3 21...

Page 37: ...ACER 6 EA 2 0 34 400006 0025 SET SCREW 4 40 X 3 16 EA 1 0 35 524720 CHART CLAMP BODY EA 1 0 36 400006 0071 SET SCREW 5 40 X 5 16 EA 1 0 37 512610 COVER W LOGO EA 1 0 38 524743 CHART KNOB EA 1 0 39 400...

Page 38: ...s W Sq Flg 1 400001 0025 Screw PNH S 4 40 x 3 8 SS 4 4A 400029 0002 Screw Hex shrh 1 4 AB X 75 Stl 2 4B 400022 0016 Screw Hex whrh 1 4 20 ROLOK ZN 2 5 490004 O Ring 2 6A 151925 0001 AC Power supply 11...

Page 39: ...ICULAR PURPOSE Badger shall not be liable for any defects attributable to acts or omissions of others after shipment nor any consequential incidental or contingent damage whatsoever NUCLEAR DISCLAIMER...