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ESM-UM-03099-EN-02

SCOPE OF THIS MANUAL

This manual contains installation and operation procedures for the Badger

 

Meter® next generation E-Series G2® 5/8 x 3/4 inch 

Ultrasonic meters  Proper performance and reliability of the product depend upon installation in accordance with  

these instructions  

ABOUT THE E-SERIES ULTRASONIC METER

The E-Series Ultrasonic meter uses solid-state technology in a compact, tamper protected, weatherproof and UV-resistant 

housing, suitable for residential applications  
Electronic metering provides information—such as rate of flow and status and alarm indication—and data not typically 

available through traditional, mechanical meters and registers  Electronic metering minimizes measurement errors due to 

sand, suspended particles and pressure fluctuations  
Meters can be installed using horizontal 

or vertical piping, 

with water flow in the up direction  The meter will not measure 

flow when an “empty pipe” condition is experienced  An empty pipe is defined as a condition that occurs when the flow 

sensors are not fully submerged 

Operation

As water flows into the measuring tube, ultrasonic signals are sent consecutively in forward and reverse directions of 

flow  Velocity is then determined by measuring the time difference between the measurement in the forward and reverse 

directions  Total volume is calculated from the measured flow velocity using water temperature and pipe diameter  
The LCD screen toggles to display total volume and unit of measure, rate of flow, alarm and operating mode, and firmware 

version  E-Series Ultrasonic meters connected to ORION® endpoints also display temperature data and water pressure data 

(when equipped with an optional integrated pressure sensor) 

Applications

E-Series Ultrasonic meters measure potable cold water in residential applications  The meter is also ideal for non-potable, 

reclaimed irrigation water applications, or less than optimum water conditions where small particles exist  
E-Series Ultrasonic meters meet and exceed ANSI/AWWA C715 Standards  The lead-free bronze alloy meters comply with the 

lead-free provisions of the Safe Drinking Water Act and NSF/ANSI Standards 61 and 372  

Construction

The E-Series Ultrasonic meter features lead-free bronze alloy meter housing, ultrasonic transducers, a meter-control circuit 

board with associated wiring, LCD and battery  Wetted elements are limited to the pressure vessel and transducers  The 

electronic components are housed and fully potted within a molded, engineered polymer enclosure, which is attached to the 

meter housing  The transducers extend through the housing and are sealed by O-rings, enabling turbulence-free water flow 

through the tube  The open flow tube design prevents obstruction of flow to reduce pressure loss and provide  

long-term accuracy  

REQUIREMENTS

MPORTANT

I

For proper handling of the higher reading resolution and the extended status indicator capabilities of the E-Series Ultrasonic meter, 

the following are recommended to support the full capabilities of the meter.

To support 

temperature

 and 

pressure

 fields, use the following: 

To support 

maximum flow rate measurement

, use the following: 

•  ORION® Cellular LTE-M or LTE-MS, firmware version 1 2 295  

or newer

•  ORION® Cellular LTE-M or LTE-MS, firmware version 2 0 445  

or newer

•   ORION Cellular LTE endpoints, firmware version 1 10 1193  

or newer

•  BEACON® Advanced Metering Analytics (AMA) software suite

•   BEACON® Advanced Metering Analytics (AMA) software suite

For assistance, contact Badger Meter Technical Support at 800-616-3837   

Scope of this Manual

Page 3 

May 2021

Summary of Contents for E G2 Series

Page 1: ...E Series G2 Ultrasonic Meter Lead Free Bronze Alloy 5 8 x 3 4 inch ESM UM 03099 EN 02 May 2021 User Manual...

Page 2: ...gs and Accessories 5 Removing a Meter 5 Meter Operating Modes 6 Installation 6 Outdoor Installations 6 Indoor Installations 6 Pre Installation 7 Installation Instructions 7 Operations 9 Display 9 Acti...

Page 3: ...optional integrated pressure sensor Applications E Series Ultrasonic meters measure potable cold water in residential applications The meter is also ideal for non potable reclaimed irrigation water a...

Page 4: ...ure 2 Water Pressure and Temperature sensors selection 3 Select the Water Pressure and or Water Temperature check boxes to turn on reporting for the temperature and or pressure meter sensors 4 Select...

Page 5: ...ble use in reshipment or storage Visually inspect the meter and applicable accessory devices for any signs of damage such as scratches loose or broken parts or other physical damage that may have occu...

Page 6: ...ter box is properly bedded so that it is not axially misaligned and that it lays evenly on the bottom of the pipe trench Place the backfill material covering the pipe appropriately to maintain pipe al...

Page 7: ...of the meter Externally weighted check valves and pressure reducing devices should not be located in proximity of the meter Installation Instructions 1 Begin at this step when cutting in for new serv...

Page 8: ...r appropriate for the meter size the better Take caution when opening the inlet valve to avoid damage to the pressure sensor due to extreme water hammer 13 Slowly open the outlet valve until air is ou...

Page 9: ...e alarms and temperature and pressure data are sent as part of the encoder message and surfaced in BEACON AMA when meter is used with ORION Cellular LTE M LTE MS or LTE endpoints Activating the Displa...

Page 10: ...h ft3 123456 78 10 ft3 123456 7 1 ft3 123456 10 ft3 12345 Typical Billing Units 100 ft3 1234 Cubic Meters Meter reading to the nearest 10000th m3 12345 6789 1000th m3 12345 678 100th m3 12345 67 10th...

Page 11: ...s stored in this position until reported to the endpoint Up to 15 min with ORION Cellular Position 1 Position 2 Position 3 Figure 10 Alarm and operating mode screen in transition mode Up to 1 hr with...

Page 12: ...rted to Reading Software ORION Cellular 9 digit reading plus the extended message capability ORION Migratable ME Fixed Network SE 8 digit reading plus the extended message capability ORION Classic CE...

Page 13: ...Encoder and Scaled Unscaled RED Scaled Pulse GREEN Unscaled Pulse BLACK Ground Encoder cable with in line connector Scaled unscaled cable with flying lead RED Scaled Pulse GREEN Unscaled Pulse BLACK G...

Page 14: ...ally filled pipe Last known good read is displayed If the meter is active and detects an empty pipe water temperature displays ErrF or ErrC If meter is in storage mode and detects an empty pipe water...

Page 15: ...lert Measurement error 004 End of life 013 Empty pipe Temperature Reverse flow 100 Pressure 008 No usage 018 No usage Reverse flow 101 Empty pipe Pressure 009 Empty pipe No usage 020 Suspected leak 14...

Page 16: ...ing permanently sealed electronic LCD digits are 0 28 in 7 mm high Register Display Total consumption nine digits Unit of measure factory programmed for gallons cubic feet and cubic meters Rate of flo...

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