Badger Meter ModMAG M1000, Installation And Operation Manual

Page 1: ... Badger Meter Europa GmbH ModMAG M1000 INSTALLATION AND OPERATION MANUAL February 2018 MID_M1000_BA_02_1802 ...

Page 2: ...Power connections 11 4 1 Auxiliary power 11 4 2 Separate version 12 4 2 1 Signal cable specification 13 4 3 Configuring input output I O 14 4 3 1 In and output cable connection 15 5 Programming 16 5 1 Main menu 17 5 1 1 Meter setup 17 5 1 2 Measurement 19 5 1 3 Input and outputs 22 5 1 4 Clear totals 27 5 1 5 Communications 27 5 1 6 Miscellaneous 29 5 1 7 Info 30 5 1 8 Pin 31 5 1 9 Login 31 6 Trou...

Page 3: ...uctions Improper adjustment of other controls may result in damage incorrect operation or loss of data Cleaning Switch off all units and isolate from mains before cleaning Clean using a damp cloth Do not use liquid or aerosol cleaners Repair of faults Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occurs If any power cord or plug i...

Page 4: ...c field In case of the electromagnetic flow measurement the moving conductor is replaced by the flowing fluid Two opposite measuring electrodes conduct the induced voltage which is proportional to flow velocity to the amplifier Flow volume is calculated based on pipe diameter Measuring device The measuring device consists of the detector and an amplifier The detector is installed in the pipeline a...

Page 5: ...tallation Page 3 47 MID_M1000_BA_02_1802 Nameplate Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate ...

Page 6: ... 60 C Detector Fluid temp PTFE PFA 40 C to 150 C Hard rubber 0 C to 80 C Soft rubber 0 C to 80 C 3 1 2 Protection class In order to fulfill requirements in respect of the protection class please follow the following guidelines Caution Body seals need to be undamaged and in proper condition All of the body screws need to be firmly screwed Outer diameters of the used wiring cables must correspond to...

Page 7: ...for detectors with PTFE liner remove protective cap on the flange or on the threaded pipes of milk pipe screws as per DIN 11851 not until shortly before installation 3 2 1 Meter orientation Meters can operate accurately in any pipeline orientation Meters can be installed in horizontal as well as in vertical pipelines Meters perform best when placed vertically with liquid flowing upward as it preve...

Page 8: ...ners Verify that the pipeline is always filled on the measuring point if not a correct or accurate measurement is not possible Do not install the detector on the highest point of a pipeline system Gas accumulation may follow Do not install the detector in downcomer pipes with free outlet Do not install the detector on pipes with vibrations If pipes are strongly vibrating make sure that detector an...

Page 9: ...sing the shown nomogram only applicable to liquids with similar viscosity like water Note In cases where flow velocities are very low you can increment them by reducing the size on the measuring point and hence obtain a better measuring accuracy Define pressure loss 1 Calculate diameter ratio d D 2 Read pressure loss depending on d D ratio and flow velocity D pipeline d detector Diameter relation ...

Page 10: ...potential equalization In order to obtain an accurate measurement detector and fluid need to be on the same electric potential If flange or intermediate flange versions with additional grounding electrode are used grounding is provided by the connected pipeline Caution In case of a type with flange a connection cable min 4 mm between grounding screw on the meter s flange to the counterflange is to...

Page 11: ...Caution When grounding rings are used please make sure that the material is resistant to corrosion If aggressive fluids are measured use grounding electrodes 3 2 8 Pipelines with cathodic protection As for pipelines with cathodic protection install meter potential free No electric connection from the meter to the pipeline system may exist and power supply is to be provided via isolating transforme...

Page 12: ...3 2 9 Electrically disturbed environment If the pipe material is in an electrically disturbed environment or if metallic pipelines that are not grounded are used we recommend a groundring as shown in the following picture in order to assure that measurement is not influenced ...

Page 13: ...requency Equipment shall be installed with a external means for disconnecting it from each operating energy supply source The disconnecting means shall disconnect all current carrying conductors 1 Slightly loosen the lower cover screws and both upper cover screws completely Open cover to the lower side 2 Push auxiliary power cable through the upper cable inlet 3 Connection as shown in the picture ...

Page 14: ...ion cover and remove cover 2 Push signal cable through cable inlet 3 Connection as shown in the picture 4 Close device and connection cover again firmly Terminal box Terminal M1000 Description Wire color Standard Stainless steel 11 5 C1 Coil 1 Green 12 4 C2 Coil 2 Yellow 13 PE CS Main shield Yellow Green 45 1 E1 Electrode 1 White 44 PE ES Electrode shield Black 46 2 E2 Electrode 2 Brown 40 3 EP Em...

Page 15: ...max signal cable length between detector and amplifier into account keep distance as low as possible Distance With electrode idle Loop resistance 0 50 m 3 x 2 x 0 25 mm 160 Ω km PVC cable with pair and total shield Capacity wire wire 120 nF km wire shield 160 nF km Temperature range 30 C to 70 C Maximum cable length at different fluid temperatures 0 25 50 75 100 125 150 175 200 225 250 275 300 0 2...

Page 16: ... 100 Hz 100 mA 100 Hz 20 mA Active 24 VDC 20 mA can be powered by analog output if not used 1 2 3 Solid State Relais max 230 VAC 500 mA max 1 Hz Function is linked with Output 2 S1 and S2 Digital input 5 30 VDC 5 and 6 RS interfaces RS232 RS485 and RS422 with ModBus RTU Mode can be configured by DIP switches also termination ON or OFF 422 232 485 A RxD B Z TxD B Y A G GND USB USB Device CDC Host M...

Page 17: ... Solid State Output In case the second cable gland is used for the normal I Os use one cable and cable gland for the power supply and Solid Satate relay Recommended cable size min 0 75 mm Caution Use separate cable inlets for cables connected to the Solid State Relay output and cables connected to the other input outputs In multiphase nets solid state relay should handle only the same phase which ...

Page 18: ...Save The current number in the list is marked by a on the left side For example DN 50 To change a parameter enter the menu by pressing the button and the first character flashes Press the key to change the figure Once you have changed the desired figure move to the next figure with the key Confirm the new value with key Exit Save Meaning of symbols on the display You get access to the individual m...

Page 19: ...of the installed detector If accuracy adjustment of the meter is required please refer to the scale factor In the event the amplifier is replaced this para meter must be reprogrammed with the original detector factor Detector Zero This parameter is set at the factory This factor compensates for accuracy error as a result of the installed detector If accuracy adjustment of the meter is required ple...

Page 20: ...ratio in respect of power frequency is integer Empty Pipe Detection On Off Fluid monitoring shows if measuring pipe has only partly been filled with liquid Monitoring can be switched ON or OFF Note On request fluid monitoring can be adjusted to fluid s conductivity or to cable length Threshold Threshold value for empty pipe detection For liquids with lower conductivity or long cables the threshold...

Page 21: ...otalizers Unit Unit L s Liter Second gal s Gallons Sec L min Liter Minute g min Gallons Min L h Liter Hour g h Gallons Hour m s Cubic MG D MegaGallon Day m min Cubic IG s UKG Sec m h Cubic IG min UKG Min ft s Cubic Feet Sec IG h UKG Hour ft min Cubic Feet Min Bbl min Barrel Min ft h Cubic Feet Hour Oz min Ounce Min Unit Unit L Liters MG MegaGallons hL HectoLiter IG Imperial Gallons m Cubic Meters ...

Page 22: ...false reading during no flow conditions possible caused by vibrations or liquid fluctuations Flow Direction Flow direction lets you set the meter to measure forward flow only uni directional or both forward and reverse flow bidirectional Unidirectional means that the flow is totalized in only one direction The flow direction is indicated by the arrow printed on the detector label In this mode T1 c...

Page 23: ...tation frequency of the meter see also chapter 5 2 1 For example MAV 20 and the excitation frequency is 6 25 Hz means T 0 08 s the delay is 1 52 s Excitation frequency Hz T Time for filter delay s 15 0 03333 12 5 0 040 7 5 0 06666 6 25 0 080 3 75 0 13333 3 125 0 160 Display Moving average filter smooth out shortterm fluctu ations only for the display The value can be adjusted from 1 to 200 measuri...

Page 24: ...tal outputs This parameter configures the behaviour of the analog output during alarm conditions Three options exist for this parameter OFF LOW and HIGH OFF Analog signal is based on flow rate and always within the configured range LOW During alarm conditions the analog signal will be 2 mA less than the configured lower range only on 4 20 mA range HIGH During alarm conditions the analog signal wil...

Page 25: ...oReturn If the function of the digital output 1 or 2 is selected as preselection meter the function of the digital output is automatically set to Preselection Meter Reset This function cannot be selected Input switching is provided by applying an external potential of 5 to 30 VDC or by an internal voltage source of 24 VDC Analog output if not used ...

Page 26: ...rward pulse for the digital output and define the pulses per totalizer unit via pulse scale Digital outputs 1 and 2 The two outputs can be operated as open collector passively or actively Passive output Active output if analog output is not used Solid State Relay The solid state relay is functional linked with output 2 See functions of output 2 ...

Page 27: ...rate exceeds thresholds defined by Set Min or Set Max in of full scale Empty pipe alarm provides indication when pipe is empty Flow direction provides indication on current flow direction Preset provides indication when preset batch amount has been realized Frequency generates a defined frequency of full scale Error alarm provides indication when meter has error condition Loopback shows the status...

Page 28: ...old at which the output alarm will be activated You can freely select thresholds in 1 steps Flow rates below above the threshold will activate the output alarm Preset Amount Preset amount lets you set the reset value for the associated PS totalizer when the digital input is set to Batch Reset You can configure preset amount in the adjusted volume unit Preset amount is counted down from the configu...

Page 29: ...an be configured by DIP switches also if Termination ON or OFF M Bus Optional and needs additional hardware board HART Optional and needs additional hardware board Physical layer Bell202 current RS485 Polling address ModBus ModBus RTU Address Address available form 1 to 247 RS 232 RS 422 RS 485 Baudrate 1200 2400 4800 9600 19200 38400 Bd Parity Even Odd Mark M Bus Address Optional and needs additi...

Page 30: ...ModBus TCP IP with MEAP Header IP Address IPv4 Address IP Mask IPv4 subnetting reference IP Gateway Gateway address MAC Address Media Access Control Address ADE Control On or Off Protocol 1 or 2 Dial 4 to 9 Resolution 0 001 0 01 0 1 1 10 100 1 000 10 000 ...

Page 31: ...nglish German Czech Spanish French Russian Italian Date Set date of the system in the format DD MM YY used for data logging Time Set time of the system in the format HH MM SS used for data logging EEPROM Delete all data logging information from the EEPROM Note System parameters and totalizers are not affected Polar Voltage Measure electrode polarizing voltage in V just for service purpose Display ...

Page 32: ... 6 h up to 20 years 12 h up to 40 years 24 h up to 80 years Start up configuration and Error events which are logged can reduce the data logging capacity Logging in Bi directional mode reduce the logging capacity by about 40 The logging information can be downloaded by a PC program which is not supplied with the meter 5 1 7 Info Serial number Serial number of the electronic board Version Software ...

Page 33: ...ants you access to either Administrator Service or User level with the respective access rights marked with A S and U in the manual You can now move to the menu and enter your parameters Without login you can read all parameters but cannot change them Control Activate and deactivate the PIN User User logged in with this PIN will have access to all user levels Users at this level do not have access...

Page 34: ...he maximum Reduce pulse scale pulse unit and or reduce pulse width configuration AD Error Input signal from detector too high Check the grounding scheme of the meter installation See grounding section in manual Excitation Frequency The excitation frequency is too high for this detector Decrease the excitation frequency in the Meter Setup EEPROM Configuration file is missing Contact support Configu...

Page 35: ...ting Page 33 47 MID_M1000_BA_02_1802 Inaccurate measurement Wrong parameters Pipe not completely full Check parameters detector amplifier and size as per annexed data sheet Check if measuring pipe completely full ...

Page 36: ...d the meaning LED1 Coil loop On active Off loop open LED2 Communication receive On active LED3 Communication transmit On active LED5 Flash memory activity DISK LED6 Digital output 1 On active LED7 Digital output 2 On active LED8 Digital input On active LED10 Power ON On active LED13 USB HOST mode On active LED1 LED2 LED3 LED10 Main Board LED7 LED6 LED8 LED13 LED5 Display Board ...

Page 37: ...efore opening body cover 1 Pull out all plugs Loosen screws S1 S4 and take out circuit board 2 Insert new circuit board and fix it by fastening the screws S1 S4 Plug again all plugs 3 If necessary configure new circuit board related to the available meter detector size S1 S2 S3 S4 Coil plug Electrode plug at the display board ...

Page 38: ... AWWA etc Nominal pressure Up to PN 100 PED Protection class IP 67 IP 68 optional Min conductivity 5 µS cm 20 µS cm demineralized water Liners Hard soft rubber from DN 25 onward 0 C to 80 C PFA DN 6 DN 10 40 C to 150 C PTFE DN 15 DN 500 40 C to 150 C Electrodes Hastelloy C Standard Tantalum Platinum Gold platinized Platinum Rhodium Body Steel stainless steel optional Process connection flange Proc...

Page 39: ...177 8 139 7 19 x 4 185 145 18 x 4 80 3 280 200 271 299 190 5 152 4 19 x 4 200 160 18 x 8 100 4 280 250 278 306 228 6 190 5 19 x 8 220 180 18 x 8 125 5 400 250 298 326 254 215 9 22 2 x 8 250 210 18 x 8 150 6 400 300 310 338 279 4 241 3 22 2 x 8 285 240 22 x 8 200 8 400 350 338 366 342 9 298 4 22 2 x 8 340 295 22 x 12 250 10 500 450 362 390 406 4 361 9 25 4 x 12 395 350 22 x 12 300 12 500 500 425 45...

Page 40: ...e PN 10 Protective class IP 65 IP 68 optional Min conductivity 5 µS cm 20 µS cm demineralized water Liners PTFE 40 C to 150 C Electrodes Hastelloy C Standard Tantalum Platinum Gold platinized Platinum Rhodium Body Stainless steel Overall length Tri Clamp connection DN 10 DN 50 145 mm DN 65 DN 100 200 mm DIN 11851 connection DN 10 DN 20 170 mm DN 25 DN 50 225 mm DN 65 DN 100 280 mm Process connecti...

Page 41: ...DIN 11851 DN A B1 B2 D 10 3 8 145 228 256 74 15 1 2 145 228 256 74 20 3 4 145 228 256 74 25 1 145 228 256 74 40 1 145 238 266 94 50 2 145 243 271 104 65 2 200 256 284 129 80 3 200 261 289 140 100 4 200 269 297 156 Pressure PN 10 Dimensions mm DN A B1 B2 D 10 3 8 170 238 266 74 15 1 2 170 238 266 74 20 3 4 170 238 266 74 25 1 225 238 266 74 32 1 225 243 271 84 40 1 225 248 276 94 50 2 225 253 281 1...

Page 42: ...ineralized water Liner PTFE 40 C to 150 C Electrodes Hastelloy C Standard Tantalum Platinum Gold platinized Platinum Rhodium Body Steel stainless steel optional Overall length DN 25 DN 50 100 mm DN 65 DN 100 150 mm Sandwich connection Sandwich connection ModMAG M1000 wall mounting ModMAG M1000 mounted version in mm in mm DN A B1 B2 D 25 1 100 238 266 74 32 1 100 243 271 84 40 1 100 248 276 94 50 2...

Page 43: ... Return Fluid monitoring Separate electrode for empty pipe detection Configuration 3 buttons Interfaces RS232 RS422 RS485 ModBus RTU Optional Ethernet ModBus TCP IP M Bus or HART Measuring range 0 03 m s to 12 m s Measuring accuracy 0 3 of m v 2 mm s Reproducibility 0 1 Flow direction Bidirectional Pulse length Configurable up to 2000 msec Outputs Short circuit proof and galvanically separated Low...

Page 44: ...ulse output 0 3 of m v 2 mm s Analog output Similar to pulse output plus 0 01 mA Reproducibility 0 1 Reference conditions Ambient and fluid temperature 20 C Electr conductivity 300 µS cm Warm up period 60 min Mounting conditions 10 DN inlet pipe 5 DN outlet pipe Detector properly grounded and centered ...

Page 45: ...Technical data Page 43 47 MID_M1000_BA_02_1802 7 6 Size select 0 01 0 1 1 10 100 0 01 0 1 1 10 100 1 000 10 000 L min m s DN 6 DN 100 0 01 0 1 1 10 100 DN 125 DN 200 1 10 100 1000 10 000 100 0 m h ...

Page 46: ...Program structure Page 44 47 MID_M1000_BA_02_1802 8 Program structure ...

Page 47: ...Program structure Page 45 47 MID_M1000_BA_02_1802 ...

Page 48: ...ard with Ethernet 384586 4 Housing 384525 5 LCD display only available with board 6 Display window 384522 7 Cable gland 382859 8 Buttons kit black 384707 9 Housing screws 384607 10 IP68 kit for remote version 383077 11 Remote mounting kit less cable 384930 12 Remote mounting kit with cable 5 m 384931 10 m 384932 15 m 384933 20 m 384934 25 m 384935 30 m 384936 35 m 384937 40 m 384938 45 m 384939 50...

Page 49: ... of goods for repair Page 47 47 MID_M1000_BA_02_1802 10 Return of goods for repair Please refer to our claims return form harmlessness declaration under http www badgermeter de en service return of goods html ...

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Page 52: ...tline Phone 49 7025 9208 0 or 30 Fax 49 7025 9208 15 Badger Meter Europa GmbH Subsidiary of Badger Meter Inc USA Nürtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter de ...