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For technical questions, please call 1-888-866-5797.

Item 61876 

        

SAFET

y

Op

ERA

TION

MAINTENANCE

SETU

p

Double Line Rigging

a.  A double line system should be used whenever 

possible.  It reduces the load on the Winch, 

allowing it to work longer with less heat buildup.  

It reduces load on the Winch in two ways:

•   It utilizes the lower layers of Wire Rope 

that have higher capacity, and

•   It halves the load on the Winch 

through pulley action.

b.  Use a pulley block (sold separately) properly 

rated for the load to be pulled and designed to 

be operated with this Winch’s Wire Rope.

c.  Loop the Wire Rope around the pulley and connect 

to another part of the vehicle’s chassis or to a 

separate anchor point.  

Do not anchor the Wire 

Rope back to the Winch or winch mount.

Note:

  If anchoring the winching vehicle, 

only attach the anchor line to the front of the 

vehicle.  If the anchor line is attached to the 

rear of the vehicle, the vehicle′s frame may be 

damaged by the forces exerted by winching.

14. When it is safe to do so, use the power switch on 

the Remote Control to retract the Wire Rope, and 

winch the item as desired.  

Do not power the hook 

all the way into the Winch to prevent damage.

15. To rewind the Winch manually, attach the Hand 

Crank (18) as described in 

Attaching the Hand 

Crank

 on page 8.  Turn the Hand Crank clockwise 

to retract the Wire Rope and move the load.

CAUTION!

  Do not operate the Winch electrically 

when the Hand Crank is installed.  DO NOT USE the 

Hand Crank to assist an operating Winch.  This will 

damage the Winch and may cause personal injury.

16. Do not operate the Winch at extreme angles.  

Do not exceed the angles shown in Figure A.

45°

45°

15°

15°

Winch

Vertical

Horizontal

Figure A: Maximum Winching Angles 

17. If the object to be pulled must be pulled at an 

angle in relation to the Winch, use a pulley 

(sold separately) and an anchor point directly 

in front of the Winch, as shown in Figure B, 

to keep the Wire Rope pull straight.

Load

pulley

Anchor point

Winch

Figure B: pulley Anchoring 

18. 

WARNING!  

Stop the Winch and release 

tension on the Wire Rope before moving 

the blanket or carpet placed on it.

19. Do not continue use of the Winch until 

the battery is completely run down. 

20. When possible, keep the engine running while using 

this Winch, to continually recharge the battery and 

prevent the battery from being drained so much that 

the vehicle cannot start.  However, exercise extreme 

caution when working around a running vehicle 

and ONLY operate a vehicle in an outdoor area.

CAUTION!  Do not use the Winch in a constant 

duty application – it is designed for INTERMITTENT 

USE ONLy.  Keep the duration of the pulling job 

as short as possible.  If the motor becomes very 

hot to the touch, stop and let it cool down for 

several minutes.  Do not pull for more than one 

minute at or near the rated load.  Do not maintain 

power to the Winch if the motor stalls.  Double 

Line Rigging will help prevent overloading 

and should be used whenever practical.

21. When finished pulling the load, release 

tension on the Wire Rope, unfasten the Hook 

from the load and reel in the Wire Rope.

22. To prevent accidents, disconnect the power 

supply and Remote Control after use.  Clean, 

then secure and cover the Winch when not 

in use.  If the Wire Rope gets wet, dry it 

and then apply light oil right after use.

Summary of Contents for 61876

Page 1: ......

Page 2: ...oderate injury Addresses practices not related to personal injury Symbol property or Statement Wear heavy duty cut and abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever...

Page 3: ...ydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a clean corrosion free battery 9 Do not lean over or come in contact with battery whil...

Page 4: ...k about to form At this point the Winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage At this point...

Page 5: ...as shown in Figure B to keep the Wire Rope pull straight Load pulley Anchor point Winch Figure B pulley Anchoring 33 Winch motor will be hot during and after use Keep clear 34 Do not power the hook a...

Page 6: ...oles 3 Bolt Adapter Plate to Winch Frame Assembly using holes provided to lock components together 4 Place teardrop shaped hole in Adapter Plate over hitch ball WARNING At the start of winching when u...

Page 7: ...the Positive Red terminal of the battery 4 Insert the male Remote Control Cable Plug at the end of the Remote Control Cable 43 into the female socket on the right side of the Winch body The plug fits...

Page 8: ...ing all text under subheadings therein before set up or use of this product The instructions that follow are basic guidelines only and cannot cover all situations encountered during use The operator a...

Page 9: ...66 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Components and Controls Wire Rope and Hook Handle Hand Crank Clutch Knob Adapter plate Remote Control Battery Cable Battery Clamps Battery Cable p...

Page 10: ...ap the Wire Rope around the object and hook onto the Wire Rope itself This can damage the object being pulled and kink or fray the Wire Rope 8 Attachment point must be centered in loop of Hook and the...

Page 11: ...onal injury 16 Do not operate the Winch at extreme angles Do not exceed the angles shown in Figure A 45 45 15 15 Winch Vertical Horizontal Figure A Maximum Winching Angles 17 If the object to be pulle...

Page 12: ...eparate the Left and Right Shells 41 32a to grease the Gears Use any good quality waterproof gear grease 5 If the Winch becomes wet during use remove the Clutch Knob separate the Left and Right Shells...

Page 13: ...amage or wear 1 Connect Switch properly 2 Tighten nuts on all cable connections 3 Fully charge battery 4 Replace Switch 5 Check for voltage at armature port with Switch pressed If voltage is present r...

Page 14: ...ft Lock 1 51 12 Ring Shield 1 52 M5X8 Screw 4 53 D5 Washer 4 54 D10 Washer 1 55 Large Gear Assembly 1 1 56 Shaft Assembly 1 57 D12 Washer 1 58 M5x10 Screw 2 59 Washer 4 parts List and Diagram pLEASE R...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Assembly Diagram...

Page 16: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPL...

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