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For technical questions, please call 1-888-866-5797.

Item 61876 

        

SAFET

y

Op

ERA

TION

MAINTENANCE

SETU

p

Troubleshooting

problem

possible Causes

Likely Solutions

Motor overheats.

1.  Incorrect power cords.
2.  Winch running time too long.

1.  Use only supplied power cords.
2.  Allow Winch to cool down periodically.

Motor does 

not turn on. 

1.  Switch not connected properly.
2.  Loose battery cable connections.
3.  Vehicle battery needs charging.
4.  Defective Switch.
5.  Defective motor. 

 

6.  Water has entered motor. 

7.  Internal damage or wear.

1.  Connect Switch properly.
2.  Tighten nuts on all cable connections.
3.  Fully charge battery.
4.  Replace Switch.
5.  Check for voltage at armature port 

with Switch pressed.  If voltage 

is present, replace motor.

6.  Allow to drain and dry.  Run in short 

bursts without load until completely dry.

7.  Have technician service Winch.

Motor runs 

slowly or without 

normal power.

1.  Insufficient current or voltage. 

2.  Loose or corroded battery 

cable connections. 

3.  Incorrect power cords.

1.  Battery weak, recharge. 

Run Winch with vehicle motor running.

2.  Clean, tighten, or replace. 

3.  Use only supplied power cords.

Follow all safety precautions whenever diagnosing or servicing 

the tool.  Disconnect power supply before service.

Summary of Contents for 61876

Page 1: ......

Page 2: ...oderate injury Addresses practices not related to personal injury Symbol property or Statement Wear heavy duty cut and abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever...

Page 3: ...ydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a clean corrosion free battery 9 Do not lean over or come in contact with battery whil...

Page 4: ...k about to form At this point the Winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage At this point...

Page 5: ...as shown in Figure B to keep the Wire Rope pull straight Load pulley Anchor point Winch Figure B pulley Anchoring 33 Winch motor will be hot during and after use Keep clear 34 Do not power the hook a...

Page 6: ...oles 3 Bolt Adapter Plate to Winch Frame Assembly using holes provided to lock components together 4 Place teardrop shaped hole in Adapter Plate over hitch ball WARNING At the start of winching when u...

Page 7: ...the Positive Red terminal of the battery 4 Insert the male Remote Control Cable Plug at the end of the Remote Control Cable 43 into the female socket on the right side of the Winch body The plug fits...

Page 8: ...ing all text under subheadings therein before set up or use of this product The instructions that follow are basic guidelines only and cannot cover all situations encountered during use The operator a...

Page 9: ...66 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Components and Controls Wire Rope and Hook Handle Hand Crank Clutch Knob Adapter plate Remote Control Battery Cable Battery Clamps Battery Cable p...

Page 10: ...ap the Wire Rope around the object and hook onto the Wire Rope itself This can damage the object being pulled and kink or fray the Wire Rope 8 Attachment point must be centered in loop of Hook and the...

Page 11: ...onal injury 16 Do not operate the Winch at extreme angles Do not exceed the angles shown in Figure A 45 45 15 15 Winch Vertical Horizontal Figure A Maximum Winching Angles 17 If the object to be pulle...

Page 12: ...eparate the Left and Right Shells 41 32a to grease the Gears Use any good quality waterproof gear grease 5 If the Winch becomes wet during use remove the Clutch Knob separate the Left and Right Shells...

Page 13: ...amage or wear 1 Connect Switch properly 2 Tighten nuts on all cable connections 3 Fully charge battery 4 Replace Switch 5 Check for voltage at armature port with Switch pressed If voltage is present r...

Page 14: ...ft Lock 1 51 12 Ring Shield 1 52 M5X8 Screw 4 53 D5 Washer 4 54 D10 Washer 1 55 Large Gear Assembly 1 1 56 Shaft Assembly 1 57 D12 Washer 1 58 M5x10 Screw 2 59 Washer 4 parts List and Diagram pLEASE R...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 61876 SAFETy OpERATION MAINTENANCE SETUp Assembly Diagram...

Page 16: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPL...

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