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Item 56258 

        

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Basic Operation

Note:

 If a winch is to be used to pull a vehicle, 

it should optimally be rated to a single line 

pull at least twice the vehicle’s weight.

1.  Examine the Wire Rope.  Do not use the Winch 

if the Wire Rope is frayed, kinked or damaged.

2.  Fully charge the vehicle’s battery.

3.  Check the Winch’s electrical connections. 

All connections must be tight and clean.

4.  Put the vehicle’s transmission in Neutral.

5.  If the vehicle where the Winch is mounted 

is not supposed to be moved, engage the 

emergency brake and block the wheels 

using wheel chocks (sold separately).

6.  To pull out the Wire Rope, move the Clutch Handle 

to the Released position

see instructions for your 

Winch model under the 

Clutch Operation

 section.  

Slide the loop of the Hook Strap over the Hook, then 

pull on the Hook Strap to pull out the Wire Rope. 

WARNING!  TO PREVENT SERIOUS 

INJURY:  Leave at least five full turns 

of Wire Rope on the drum.

7.  Hook onto the object using a pulling point, 

tow strap, tree strap, or chain.  See Figure G.  

Shackle not shown between tree strap and hook.

Figure G:  Using a strap anchor point

Do not wrap the Wire Rope around 

the object and hook onto the 

wire rope itself.

  

This can damage the object being 

pulled, and kink or fray the Wire Rope.

8.  Attachment point must be centered in 

loop of hook and the hook’s safety clasp 

must be fully closed.  See Figure H.

Figure H:  Correct and incorrect hook attachment

9. 

Do not use a Recovery Strap while winching.

   

They are designed to stretch and can 

suddenly whip back towards the operator 

during a winching operation.

10. Place a heavy blanket or winch damper 

(sold separately) over the Wire Rope span 

6 feet from the hook to help absorb the 

force released if the Wire Rope breaks.

Figure A: Whiplash Dampening 

Blanket or Winch Damper

11.  Move the Clutch Handle to the Engaged 

position.  See the instructions for your Winch 

model under 

Clutch Operation

 on page 9.

WARNING!  TO PREVENT SERIOUS INJURY:

 Do 

not allow anyone to stand near the Wire Rope, or 

in line with the Wire Rope behind the Winch while 

it is under power.  If the Wire Rope should slip 

or break, it can suddenly whip back towards the 

Winch, causing a hazard for anyone in the area.  

Stand well to the side while winching.

Summary of Contents for ZXR 2500

Page 1: ...ence 21h When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2021 by Harbor Freight Tools All...

Page 2: ...12VDC Minimum 12 Ah Battery Cables 10 gauge 5 8 1 78m long Mounting Pattern 3 15 80mm Mounting Hardware Winch 2x G8 M8 1 25 x 35mm Fairlead 2x G8 M8 1 25 x 19mm Overload Protection In line Circuit Br...

Page 3: ...abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard Explosion hazard Do...

Page 4: ...ot 7 Ventilate area well before and while working on battery Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a cl...

Page 5: ...At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage at this point the wire rope m...

Page 6: ...de wire rope through hands even with gloves on 31 Winch motor will be hot during and after use Keep clear 32 Do not power the hook all the way into the fairlead or winch 33 People with pacemakers shou...

Page 7: ...g verify that the installation surface has no hidden components or structural pieces that will be damaged Note This Winch can generate extreme forces Select a location that can withstand the rated cap...

Page 8: ...tall a rubber grommet in the hole to prevent fraying of the wires at that point 3 Route the cables from the Receiver to the battery and from the Receiver to the Winch following the precautions discuss...

Page 9: ...d 2 To change clutch positions a Pull clutch handle out b Turn it 90 while it is pulled out then release it a b Figure F Clutch operation Remote Control Instructions WARNING Only operate the Winch whi...

Page 10: ...point tow strap tree strap or chain See Figure G Shackle not shown between tree strap and hook Figure G Using a strap anchor point Do not wrap the Wire Rope around the object and hook onto the wire r...

Page 11: ...d Remote Control The IN position should retract the winch cable The OUT position should power out the cable b For the Wireless Remote Control Activate the Wireless Remote by pressing the ON OFF button...

Page 12: ...For example this Winch with a 5 duty cycle at its maximum load must be allowed to rest for at least 14 minutes 15 seconds after every 45 seconds of continuous operation Failure to carefully observe d...

Page 13: ...ight oil 4 The Winch s internal mechanism is permanently lubricated Do not open the housing However if the Winch is submerged it should be opened dried and re lubricated by a qualified technician as s...

Page 14: ...ck and repair Motor runs slowly or without normal power 1 Insufficient current or voltage 2 Loose or corroded battery cable connections 3 Incorrect power cords 1 Battery weak recharge Run Winch with v...

Page 15: ...Qty 15 Motor Assembly 1 16 Bolt 2 17 Mounting Bracket 1 18 Solenoid Assembly 1 19 Roller Fairlead 1 20 Steel cable 5 32 50 1 21 Hardware Kits 1 22 Screw 2 23 Remote Control 1 24 5 16 Hook 1 25 Termina...

Page 16: ...usion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLU...

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