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Item 56258 

        

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25. Keep clear of wire rope, hook, and load while 

winching.  Do not step over wire rope.   

Do not push sideways against wire rope 

under tension; wire rope might break under 

this load and recoil back, striking the 

person pushing against it or a bystander.

26. If wire rope begins to get entangled, stop winch 

immediately and release wire rope using switch.

27. Only winch with the winching vehicle

transmission in neutral.  Winching with a vehicle

transmission in gear or park may damage 

the transmission.  A vehicle

s transmission is 

not designed to handle that type of load.

28. Do not operate the winch at extreme angles.  

Do not exceed the angles shown in Figure B for 

a roller fairlead.  For a hawse fairlead, the angle 

should be as close to straight as possible.

15°

15°

45°

45°

Figure B:  Roller Fairlead Maximum Winching Angles

29. If the object to be pulled must be pulled at an 

angle in relation to the winch, use a snatch 

block (sold separately) and an anchor point 

directly in front of the winch, as shown in 

Figure C, to keep the wire rope pull straight.

Figure C:  Snatch Block

30. Broken strands of wire rope will be sharp.  

Wear heavy-duty work gloves when handling 

the wire rope.  Do not slide wire rope 

through hands, even with gloves on.

31. Winch motor will be 

hot during and after use.  Keep clear.

32. Do not power the hook all the way 

into the fairlead or winch.

33. People with pacemakers should consult their 

physician(s) before use.  Electromagnetic fields in 

close proximity to heart pacemaker could cause 

pacemaker interference or pacemaker failure.

Wireless Operation Precautions

1.  Do not use near sources of radio interference or 

other remote control systems.  They may interfere 

with operation or cause unexpected operation.

2.  If Wire Rope unexpectedly moves, reverses, 

or stops, disconnect Battery Cable from 

Circuit Breaker immediately to prevent serious 

injury from sudden Wire Rope movement.

3.  Only use Wireless Remote while Winch, 

Fairlead, Wire Rope, and object being  

winched/anchor point are all clearly in view.

4.  Do not use more than one Remote Transmitter 

near a Receiver.  Additional Transmitters should 

be turned off and be stored with their batteries 

removed to prevent accidental operation.

5.  Do not use a damaged or malfunctioning 

Wireless Remote.  If Wireless Remote 

does not work properly, discontinue use 

immediately and remove its batteries.

Service Precautions

1.  Wear ANSI-approved safety goggles and 

heavy-duty leather work gloves during service.

2.  Disconnect power to Winch and allow it 

to cool completely before service.

3.  Use supplied power cords/wire rope or cables 

listed in manual only.  Do not use thinner/

longer cables or link multiple cables together.

Summary of Contents for ZXR 2500

Page 1: ...ence 21h When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2021 by Harbor Freight Tools All...

Page 2: ...12VDC Minimum 12 Ah Battery Cables 10 gauge 5 8 1 78m long Mounting Pattern 3 15 80mm Mounting Hardware Winch 2x G8 M8 1 25 x 35mm Fairlead 2x G8 M8 1 25 x 19mm Overload Protection In line Circuit Br...

Page 3: ...abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard Explosion hazard Do...

Page 4: ...ot 7 Ventilate area well before and while working on battery Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection 8 Only connect to a cl...

Page 5: ...At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage at this point the wire rope m...

Page 6: ...de wire rope through hands even with gloves on 31 Winch motor will be hot during and after use Keep clear 32 Do not power the hook all the way into the fairlead or winch 33 People with pacemakers shou...

Page 7: ...g verify that the installation surface has no hidden components or structural pieces that will be damaged Note This Winch can generate extreme forces Select a location that can withstand the rated cap...

Page 8: ...tall a rubber grommet in the hole to prevent fraying of the wires at that point 3 Route the cables from the Receiver to the battery and from the Receiver to the Winch following the precautions discuss...

Page 9: ...d 2 To change clutch positions a Pull clutch handle out b Turn it 90 while it is pulled out then release it a b Figure F Clutch operation Remote Control Instructions WARNING Only operate the Winch whi...

Page 10: ...point tow strap tree strap or chain See Figure G Shackle not shown between tree strap and hook Figure G Using a strap anchor point Do not wrap the Wire Rope around the object and hook onto the wire r...

Page 11: ...d Remote Control The IN position should retract the winch cable The OUT position should power out the cable b For the Wireless Remote Control Activate the Wireless Remote by pressing the ON OFF button...

Page 12: ...For example this Winch with a 5 duty cycle at its maximum load must be allowed to rest for at least 14 minutes 15 seconds after every 45 seconds of continuous operation Failure to carefully observe d...

Page 13: ...ight oil 4 The Winch s internal mechanism is permanently lubricated Do not open the housing However if the Winch is submerged it should be opened dried and re lubricated by a qualified technician as s...

Page 14: ...ck and repair Motor runs slowly or without normal power 1 Insufficient current or voltage 2 Loose or corroded battery cable connections 3 Incorrect power cords 1 Battery weak recharge Run Winch with v...

Page 15: ...Qty 15 Motor Assembly 1 16 Bolt 2 17 Mounting Bracket 1 18 Solenoid Assembly 1 19 Roller Fairlead 1 20 Steel cable 5 32 50 1 21 Hardware Kits 1 22 Screw 2 23 Remote Control 1 24 5 16 Hook 1 25 Termina...

Page 16: ...usion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLU...

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