Baelz Automatic BA 111, Operating Instructions Manual

Page 1: ...4076 Heilbronn Germany www baelz de Seite Page BA_111_00_DEF_MJ_0419 Operating Instructions BA 111 112 Straight Tube Heat Exchanger baelz 111 baelz 112 Technical specifications subject to change witho...

Page 2: ...hnical data 7 2 4 Pressure equipment directive 7 2 5 Water quality 7 3 TRANSPORT AND STORAGE 8 4 ASSEMBLY 9 4 1 Assembly instructions 9 4 2 Measuring equipment 9 4 3 Arrangement of the control system...

Page 3: ...ube Heat Exchanger baelz 111 baelz 112 8 TROUBLESHOOTING 16 9 DIMENSIONAL DRAWING ASSEMBLY PLAN SYSTEM DIAGRAMS EXAMPLES 18 9 1 Tables baelz 111 112 with tube length 1500 mm 19 9 2 baelz 111 112 with...

Page 4: ...The technical data of the heat exchanger and the permissible values for operating pressure and operating temperature apply as specified on the name plate Any use for tasks deviating from the above me...

Page 5: ...o the information on the name plate of the heat exchanger baelz 111 baelz 112 1 5 During operation Safe operation is only possible if transport storage assembly operation and maintenance is carried ou...

Page 6: ...t reglation using condensate backup The water to be heated flows through the tubes while steam is fed through the housing The tube bundle is firmly welded in Removable head covers allow the inspection...

Page 7: ...VA plated or stainless steel Head Steel Steel stove enamelled Stainless steel Shell Steel Parts in contact with the fluid 1 4571 Insulation Mineral wool with galvanized sheet metal jacket 50 80 mm Ho...

Page 8: ...Beware Wear the required personal and other protective equipment Avoid shocks blows vibrations and the like on the heat exchanger Store the heat exchanger and if necessary the complete station in a d...

Page 9: ...the heat exchanger bear in mind that later removal may be necessary e g for maintenance Provide sufficient space for this and install appropriate connections and isolating valves To ensure that the he...

Page 10: ...he control system The assembly plan specifies the arrangement and functioning of the control system A sample assembly plan can be found in Fig 5 page 20 Proper drainage of the steam inlet pipe is part...

Page 11: ...s of the fittings attached to the heat exchanger and other components of the system 2 Check that the connections of the heat exchanger correspond to the order confirmation See also chapter 2 1 of thes...

Page 12: ...rs are not yet ready for operation another way of reducing capacity should be provided so that the safety devices are not triggered unintentionally 8 Slowly open the fittings on the steam inlet side 0...

Page 13: ...pacity is given in kW it must be divided by the numerical value 38 in order to obtain the approx condensate quantity in l min Particularly advantageous is when the condensate control valve contains a...

Page 14: ...alve remains open and thus the steam pressure is on the heat exchanger as well as on the condensate rail This prevents oxygen from entering the heat exchanger condensate rail when the system is switch...

Page 15: ...s and leads to permanent leakage Tightening too tightly can also cause the seals to flow Always observe the permissible surface pressure of the seals Use a torque wrench and ensure that the thread run...

Page 16: ...t exchanger check strainer and clean if necessary check opening of the isolating valves and correct if necessary check pipeline resistance differential pressure too low control valve and associated fi...

Page 17: ...e check steam pressure limitation heat transfer surface dirty clean heat exchanger see chapter 6 3 Cleaning the heat exchanger leakage inside the heat exchanger see chapter 6 4 of these operating inst...

Page 18: ...Exchanger baelz 111 baelz 112 Name plate 9 DIMENSIONAL DRAWING ASSEMBLY PLAN SYSTEM DIAGRAMS EXAMPLES For dimensions and connection pieces of all standard types see page 19 Fig 4 Dimensional drawing...

Page 19: ...ng pieces 03 and 04 DN 65 PN 16 in 4 hole execution Tabelle 3 Connecting piece table baelz 111 112 standard versions Heating medium inlet Condensate outlet Secondary inlet Secondary outlet Baelz type...

Page 20: ...aelz Sohn GmbH Co Koepffstrasse 5 74076 Heilbronn Germany www baelz de Seite Page Straight Tube Heat Exchanger baelz 111 baelz 112 Fig 5 Example assembly plan Steam Terminal Luxese Instant Heat with b...

Page 21: ...lz 373 E07 1 11 2 x stainless steel wafer type check valve baelz 70084 E VA 1 12 2 x condensate controller baelz 70316 1 13 2 x isolating valve 70028R 1 14 Manometer baelz 70802 baelz 85860 1 15 Immer...

Page 22: ...1 4 1 1 4 2 1 4 3 1 4 4 1 4 5 1 4 6 1 4 7 M Datum Anlagenschema F r diese Angebotsbezeichnung besteht kein Anspruch zur Rechtsverbindlichkeit nderungen sind vorbehalten Ohne unsere Genehmigung darf d...

Page 23: ...50kW 1300kW ab 3bar W B lz Sohn GmbH Co Koepfstra e 5 D 74076 Heilbronn Tel 07131 1500 0 Fax 07131 1500 21 TC TC LS 03 01 04 02 PI M TI TI TSA TSAH TI PI TSA TSAH TC PI MAG PSH PSH TC 23 05 2016_Thoma...