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DEALER MANUAL 

MM G510.1000   

1 INTRODUCTION

1.1   Advantages

• 

Use of torque measurement, pedal-assist 
speed measurement and wheel-speed mea-
surement; the system has a dual feedback 
protection of the speed signals to ensure 
safety and reliability of the system 

• 

High starting torque, maximum torque of 
more than 160 N.m, especially suitable for 
hill climbing

• 

High efficiency, low power consumption, 
longer range

• 

Low noise, smooth operation

1.2   Scope of Application

The drive unit works properly in the following 
environmental conditions:

• 

Ambient temperature: -20 to + 55°C ;

• 

Relative  humidity:  15 – 95 %  RH;

The function of the product is impaired by the 
presence of any major caustic gas, any medium 
that affects the product’s electrical insulation 
properties or any high-intensity magnetic field.

1.3    Product  Naming   

Protocol

There is a badge on the housing, showing infor-
mation as follows:

 MM    G510.   500    18    027  F3  R320  0001

A

B

C

D

A

  MM: Mid motor 

B

  G510: Motor model

C

  500: Rated motor power

D

  18: Stator turns

E

  027: Connection combination sort

F

  F3: Measurement and control equipment 

number

G

  R320: Production date, 20th March,2017

H

  0001: Production serial number, ranging 

from 0000 to 9999; 0001 is the production 
serial number of the first motor 

Labelling part : QR code+48V

E

F

G

H

Summary of Contents for MM G510.1000 12 027

Page 1: ...unting Drive Unit Cover 9 2 6 Chain Wheel Parts Installation 10 2 7 Crank Installation 10 2 8 External Speed Sensor Installation SR SD02 01 11 3 Cabling 14 3 1 Connection of the Battery Cable to the D...

Page 2: ...Ambient temperature 20 to 55 C Relative humidity 15 95 RH The function of the product is impaired by the presence of any major caustic gas any medium that affects the product s electrical insulation...

Page 3: ...3 INTRODUCTION DEALER MANUAL MM G510 1000 1 4 Drive Unit Appearance...

Page 4: ...4 DEALER MANUAL MM G510 1000 1 5 Drive Unit Structure and Dimensions...

Page 5: ...48 48 Rated power W 500 750 1000 Rated efficiency 82 82 82 Rated rotating speed rpm 150 10 150 10 150 10 Maximum torque Nm 100 140 160 Chain wheel 44T 40T 44T 40T 44T 40T Noise dB 55 55 55 Water proof...

Page 6: ...ew onto the frame adapter and the drive unit Internal hexagonal wrench To fasten nuts onto the frame adapter and the drive unit Socket spanner To install chain cover Cross screwdriver To fix and remov...

Page 7: ...allowable to there is paint on the six mounting surfaces and in the six mounting holes and M4 threaded hole of the frame adapter The three M4 screw holes in the frame adapter shall not be deformed wh...

Page 8: ...1 Align the three mounting holes of the drive unit with the mounting holes in the bike frame From the right of the bike frame insert the three dedicated M8 screw stem into the three mounting holes in...

Page 9: ...us which is made up of a positive battery cable a negative battery cable and battery communication cables optional is connected to the battery cables at the drive unit After cables connection place th...

Page 10: ...chain wheel use dedicated tool to fasten anticlockwise the spline nut onto the drive unit tighten torque is 35N m 2 7 Crank Installation Fasten the right crank onto the bottom bracket on the right wi...

Page 11: ...the gap between the speed sensor and the magnetic unit is between 5 and 25mm A Dust cap 2301030000003 B mounting bolt M5 12 C external speed sensor D sensor bracket chain stay boss If the gap is withi...

Page 12: ...ve When installing the magnet unit make sure its center is aligned with the center of the speed sensor s induction zone A external speed sensor B magnet unit PS01010702 2308040000001 C spoke Arrange t...

Page 13: ...13 Installation DEALER MANUAL MM G510 1000 D Mounting nut of the magnet PS01010701 2327000000003 Tighten up the mounting nut with a straight slot screwdriver Tightening torque 1 5 2Nm...

Page 14: ...ve cable at the battery c female connector for the negative cable at the drive unit The power bus which is made up of a positive battery cable a negative battery cable and battery communication cables...

Page 15: ...ctor at the drive unit for connection to the EB BUS Link the EB BUS cable to the EB BUS connector at the drive unit 3 4 Connection of the Headlight Cable to the Drive Unit F female connector at the he...

Page 16: ...MM G510 1000 3 5 Connection of the Headlight to the Drive Unit G female connector at the headlight cable g male connector for the headlight at the drive unit Link the headlight cable to the connector...

Page 17: ...8 bolt 1401280000003 3 M8 M8 spacer 1401060000196 3 M8 4 1 2 Motor Cover Accessories Name Material No Quantity Specification Motor cover 1333000000008 1 cross pan head screw M4 8 1401020000167 3 4 1 3...

Page 18: ...les Name Material No Quantity Specification Integrated cables 1 according to order Speed sensor components 1 according to order Battery cable 1 according to order Headlight cable 1 according to order...

Page 19: ...al or manufacture but by incorrect use by the purchaser Damage failure and or loss to the exterior of the product that dooes not affect its function Damage failure and or loss caused by repair or inst...

Page 20: ...20 DEALER MANUAL MM G510 1000 NOTES NOTES...

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