Baileigh Industrial B8550, Operator'S Manual

Page 1: ...OPERATOR S MANUAL TUBE AND PIPE NOTCHER MODEL TN 800 B8550 2015 Baileigh Industrial Inc...

Page 2: ...Insertion 16 Setting Offset 17 Notching 18 Angle Notching 18 Repeat Notching 19 Material Removal 19 Off Center Notching 19 MATERIAL SELECTION 20 STANDARD PIPE SIZES AND SCHEDULES TABLE 20 TROUBLESHOOT...

Page 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Page 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Page 5: ...tective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers away from the slide plate and pivot points whe...

Page 6: ...m the rotating cutters These rotating cutters can be extremely dangerous if you do not follow proper safety procedures NEVER place hands directly over or in front of the cutter Keep the tooling guard...

Page 7: ...per working order before operating machinery 3 Remove any adjusting tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite inj...

Page 8: ...15 Blade adjustments and maintenance Always keep blades sharp and properly adjusted for optimum performance 16 Keep children away Children must never be allowed in the work area DO NOT let them handle...

Page 9: ...tional 25mm 12mm optional Power 240V 50hz Motor 1hp 75kw Shipping Weight 540lbs 245kg Shipping Dimensions 66 x 44 x 60 1676 x 1118 x 1524mm Note The photos and illustrations used in this manual are re...

Page 10: ...damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for...

Page 11: ...ecuring bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the...

Page 12: ...o consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close eno...

Page 13: ...schedules and producing greater profits The TN 800 is an electric powered end mill notching machine specially designed to notch a variety of materials using only one end mill The Patented Eccentric C...

Page 14: ...shown Used to move the vise bed into and away from the end mill F Vise Used to hold and secure the material to be notched May be rotated to feed the material into the end mill at an angle from 0 45 G...

Page 15: ...will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an...

Page 16: ...etely understood or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Extension Cord Safety Extension cord should be in good condition and meet...

Page 17: ...talled This will notch from 1 2 12 7mm up to 1 25 4mm diameter material 3 To install the cutter first unplug the power cord and open the Lexan guard 4 Loosen the set screws A located on the spindle an...

Page 18: ...angle not to exceed 45 deg DO NOT rotate the vise so that the lead screw B in in front of the end mill 5 Using the X and Y hand wheels position the material up to the cutter leaving about 1 2 12 7mm o...

Page 19: ...lines B up with the red indicator at the 12 o clock position 4 At this point all offset adjustments and table positioning will be made this is also the start and end point of every notch 5 On the face...

Page 20: ...d notch depth is achieved 5 Alternate depth notch if you know how deep you need to notch mark that depth on the material Rotate the red indicator to the 6 o clock position then feed with the X handwhe...

Page 21: ...is Counter display Actual distance in inches 0000 0 0 000 0001 0 0 100 0002 0 0 200 Material Removal 1 After the desired notch depth is reached activate the stop switch 2 Make sure the spindle has st...

Page 22: ...and Wall Thickness 5 10 40 80 160 XX STRONG 1 8 0 405 0 400 0 050 0 068 0 095 1 4 0 540 0 500 0 070 0 088 0 119 3 8 0 675 0 500 0 070 0 091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 05...

Page 23: ...set too loose V rollers set too loose Motor stops while notching Feeding to fast Cutter is dull Not a good power source circuit should be dedicated to this machine only Main handwheel is tight or sti...

Page 24: ...22 22 ELECTRICAL SCHEMATIC...

Page 25: ...ll decrease the performance of the machine and may be unsafe Periodically check the power cord for cuts or bare wire and replace if damaged Oil Disposal Used oil products must be disposed of in a prop...

Page 26: ...24 24 PARTS DIAGRAM Base Assembly...

Page 27: ...25 25 Spindle Assembly...

Page 28: ...26 26 Forward Riser Assembly...

Page 29: ...27 27 Motor and Gearbox Assembly...

Page 30: ...28 28 Rear Riser Assembly...

Page 31: ...29 29 Crank Shaft Assembly...

Page 32: ...30 30 Vise Assembly...

Page 33: ...31 31 Slide Base Assembly Parts List...

Page 34: ...4 14 Imperial 1 2 13 Hex Nut 3 15 ME M800 6A005 Support Disc 1 16 ME M800 7A005 Tapping Plate 1 17 ME M800 6A006 Tie Block 1 18 M10 X 1 5 X 20 SHCS 2 19 ME M800 7A007 Sprocket Spacer 3 20 M800 6A011...

Page 35: ...M10 X 1 5 X 30 SHCS 2 49 ME M800 6A015 Pointer 1 50 M800 5A002 Indicator Plate 1 51 M5 X 0 8 X 20 SHCS 2 52 M6 X 1 0 X 25 SHCS 3 53 PP 0042 39 40 Chain 1 54 Imperial M20 X 2 5 X 20 Set Screw 2 55 Impe...

Page 36: ...018 Short Lead Screw 1 84 ME M800 6A070 4 75 Gib Thick 1 85 ME M800 6A071 4 75 Gib Thin 1 86 M8 X 1 25 X 30 SHCS 6 87 ME M800 6A069 Gib Thin 1 88 ME M800 6A068 Gib Thick 1 89 M800 6A037 Vise Casting 1...

Page 37: ...6 PP 1296 CE On Off Switch 1 117 M800 6A046 Sprocket Guard 1 118 M5 X 0 8 X 10 PPMS 5 119 Imperial 1 2 13 X 2 75 Hex Bolt 1 120 M800 6A060 Moveable Vise Clamp 1 121 M800 7A025 Shoulder Washer 2 122 PP...

Page 38: ...36 36 NOTES...

Page 39: ...37 37 NOTES...

Page 40: ...38 38...

Page 41: ...39 39...

Page 42: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 43: ...with care Cutting edges are very sharp and can cause lacerations 9 Stopping the spindle Do not slow or stop the spindle by using you hand 10 Speed selection Select the appropriate speed for the type o...

Page 44: ...f Plant in the Workplace WHSA 2011 No10 Safety officer O MEDIUM D Risk Control Strategies Recommended for Purchase Buyer User Secure support work material on Notcher Eliminate avoid loose clothing Lon...