Baileigh Industrial BP-3305CNC, Operator'S Manual

Page 1: ...OLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual result...

Page 2: ...itch and Button Functions 21 E21 CONTROLLER 22 Keys 22 Safety Equipment 24 MACHINE OPERATION 25 Start Up 25 Shutdown 25 Emergency Stop Button 25 PROGRAMMING 28 Bending Operation 29 Multi Step Programm...

Page 3: ...Back Gauge Adjustment 48 BEND TONNAGE CHART 50...

Page 4: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 5: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...ces such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers or any part of your body in the die area of this m...

Page 9: ...otor guards in place at all times while the machine is running HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES EMERGENCY STOP BUTTON I...

Page 10: ...making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to...

Page 11: ...ing parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT...

Page 12: ...ht 4000lbs 1800kg Shipping Dimensions 83 x 47 x 82 2108 x 1194 x 2083mm Footprint Dimensions 97 x 91 x 82 2464 x 2312 x 2083mm Based on a material tensile strength of 60000 PSI mild steel TECHNICAL SU...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...d maintain a safe clearance zone around the transport area Use a forklift with sufficient lifting capacity and forks that are long enough to reach the complete width of the machine Remove the securing...

Page 15: ...the work area is free from obstructing objects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a...

Page 16: ...low enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close enough to the machine so that the power cord is not in an area where it would cau...

Page 17: ...14 14...

Page 18: ...on the underside of the electrical enclosure and align and secure the connector Tank Filling The hydraulic oil is the primary medium for transmitting pressure and also must lubricate the running parts...

Page 19: ...n low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is e...

Page 20: ...the power supply to the electrical cabinet at the bottom left of the cabinet a Route the power cord so that it will NOT become entangled in the machine in any way b Route the cord to the power supply...

Page 21: ...18 18 GETTING TO KNOW YOUR MACHINE A B M L K D C E F G I H J I G...

Page 22: ...19 19 N S T U X V O Q P R W...

Page 23: ...nds J Lower Die The standard die is four sided with 7 bending V s K Light Curtain Receiver Receives the 8 light beams from the emitter to create the safety curtain in front of the bending opening L Be...

Page 24: ...hine when in the ON position The power indicator lamp A will be illuminated POWER INDICATOR LIGHT The white indicator lamp A will be illuminated when the machine is properly powered ON POWER KEY SWITC...

Page 25: ...ically and pause based on time delay settings and stop when the total number of piece parts have been completed Semi Auto mode is typically used to bend parts after setup whether in Single or Programm...

Page 26: ...Direction key moves the cursor to the left or page back Right Direction key moves the cursor right or page forward Cursor down press this key to show next parameter Symbol Key Press this key to switc...

Page 27: ...light curtain operation the end user will need to re mount or replace the safeguard system for their application per ANSI standard B11 3 Chapter 8 section 5 Safety Guards There are safety guards at s...

Page 28: ...ve the key 3 Turn the main disconnect to OFF to shutdown the controller Emergency Stop Button 1 In the event of incorrect operation or dangerous conditions the machine can be stopped immediately by pr...

Page 29: ...per the material thickness Generally the opening size is 8 12 times of the material thickness For material thinner than 14ga 2mm the opening size can be 6 8 times the material thickness 2 Determine t...

Page 30: ...n red 10 Safely start the machine The white power light will be lit 11 Press the green pushbutton to start the hydraulic pump 12 Place the cycle mode selector switch to the left INCH position and pres...

Page 31: ...the three main programming screens The Single screen may be programmed directly to complete a single parameter bend See the steps to follow The Programs screen is used to program multi step bends Each...

Page 32: ...e the punch will travel into the die Example a YP of 75 would mean that the punch will travel about 25 into the V groove of the die DX The is a distance value that may be programmed to have the back g...

Page 33: ...0 000 10 000 Retract distance of X axis HT sec 0 9999s The time between down travel limit switch being engaged and end hold time output DLY sec 0 9999s Delay Time for X axis retract and return movemen...

Page 34: ...ork piece This will allow the punch to move deeper into the bend before the back gauge move back away from the work piece This value will be displayed in the bottom line of the screen 13 Press the Ent...

Page 35: ...for a bend operation 20 Place the work piece into the dies and up to the back gauge 21 Plan for the swing of the work piece during the bend a DO NOT hold the work piece in an area that may become a pi...

Page 36: ...ill count down from the programmed value to 0 zero to complete the counted parts DLY ms 0 99999ms Delay Time for X axis retract and return movement HT ms 0 99999ms The time between down travel limit s...

Page 37: ...y This will enter the value into the ST line and move the highlight to the next line The PP line 10 Enter the value for the number of parts desired PP Enter 0 zero if no piece count is needed This num...

Page 38: ...ds and fine tune the number with experience for the specific bend and material This value will be displayed in the bottom line of the screen 17 Press the Enter key This will enter the value into the H...

Page 39: ...ter the next station setup screen Repeat the parameter set up for this and each additional station screen 29 When the last station screen has been programmed pressing the right arrow key will change b...

Page 40: ...completed CP number will count down by 1 until it reaches zero Then the system will automatically stop and wait for operator input 38 A Multi bend has been completed UNDERSTANDING SPRINGBACK Springbac...

Page 41: ...to a dimension inside of the tolerance range the press will resume operation Operational Indicators If the press does not activate the ram to lower check that the X value is within 0 019 of the XP val...

Page 42: ...of material 4 Measure the length of the bend from the edge of the material that contacted the stop finger to the center of the material This is the Actual X position 5 Press the Red Stop key on the c...

Page 43: ...t touches the paper without bending it 3 Press the Red Stop key on the controller to return to the programing screen 4 Pressing the key to toggle the screen to the CONST programming screens The CONST...

Page 44: ...41 41 INCLUDED LOWER AND UPPER TOOLING Lower Tool Die Upper Tool Punch...

Page 45: ...die elevated Slowly rotate to the desired position and carefully lower the die down onto the bolster using INCH mode 6 Lower the top die gently into the selected V groove of the bottom die to positio...

Page 46: ...ully slide in the new die 5 Start the machine in INCH mode and slowly lower the top die gently into the selected V groove of the bottom die to position it 6 When the ram is near the lower die check if...

Page 47: ...replace one segment at a time 5 Rotate each of the die clamp handles ccw half a turn for the half of the die being replaced 6 Open the side guard on the end of the press and slide the die out Make sur...

Page 48: ...upper die to the top of the lower die These measurements should be exactly the same to be parallel 3 If either setting needs adjustment safely start the machine and place the selector switch in INCH m...

Page 49: ...e details in the programming section o The Up Stroke Limit switch signals to stop the ram lifting travel signal the counter to count a completed bend cycle and start the next bend timer to create a pa...

Page 50: ...hten the thumb screw 5 Proceed to setting the down stroke Cross Over Stroke When the cross over limit switch is actuated it signals the ram to switch to the slower bending DOWN stroke The lower the co...

Page 51: ...o be completely out of the way of the work material Height Adjustment 1 Loosen the set screws A 2 Turn the adjustment wheels B as needed to raise or lower the beam to align the stop blocks C with the...

Page 52: ...to the front tip of the stop block to determine if the stop block must move forward or backward 2 Loosen the adjustment cap screws E 3 Adjust the stop adjuster F as needed to move the stop block forw...

Page 53: ...50 50 BEND TONNAGE CHART Select the V Die opening that matches the needed bend type and remains within the press operating tonnage The opening choices are 31 39 47 5 8 94 1 1 4 2 8 10 12 16 24 32 50mm...

Page 54: ...51 51 NOTES...

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