Baileigh Industrial CS-315EU, Operator'S Manual

Page 1: ...NGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting...

Page 2: ...ectrical Box 15 Machine Base 15 Vise 16 Material Stop 16 Support Roller 16 Stand 17 Coolant Pump 17 ASSEMBLY AND SET UP 18 ELECTRICAL 22 OPERATION 24 Miter Angle 24 Vise Operation 25 Loading the Piece...

Page 3: ...36 Oils for Lubricating Coolant 37 Storing Machine for Extended Period of Time 37 Cleaning Coolant Path 37 LUBRICATION OIL TABLE 1 38 LUBRICATION OIL TABLE 2 38 ELECTRICAL SCHEMATIC 39 Electrical Part...

Page 4: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 5: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials ROTAT...

Page 9: ...op If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used only for their intended use Baileigh does...

Page 10: ...intain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are...

Page 11: ...ce Check the blade teeth for damage If any of the teeth are broken or missing replace the saw blade 31 The operator should stand in front of the machine using a single hand to grip the feed handle 32...

Page 12: ...Main Motor 2 5hp 1 86kw 220V 1ph 4P 60hz 16A Coolant Pump 1 8hp 93w 220 1ph 50 60hz 0 5A L140 Coolant Tank 1 5gal 5 7L Net Weight with Stand 390lbs 177kg Shipping Weight 500lbs 228kg Overall Dimension...

Page 13: ...s they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or...

Page 14: ...ise preferred to support the weight of the saw body Do not lift alone Hardware 2 Hardware 1 Stand Head Assembly Tank Tank Platform Feed Handle Rear Plate Drain Hose Support Roller Coolant Hose Pump Co...

Page 15: ...er gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking...

Page 16: ...ration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close enough to th...

Page 17: ...14 14 OVERALL DIMENSIONS Machine Dimensions when assembled...

Page 18: ...has a stationary cover which mounts to the left side of the gear case and a movable part which has linkage connect to it to cause the guard to open and expose the lower part of the blade as the feed h...

Page 19: ...provides support to reduce and prevent the material from kicking out at the end of the cut Material Stop The material stop to the right side of the vise may be used to set the cut length of the materi...

Page 20: ...tructure for the machine head assembly machine base vise system and coolant pump system Coolant Pump Located in the back of the machine stand the self contained coolant system includes a tank coolant...

Page 21: ...place into the intended working location D Prepare the machine for hoisting Method 1 Using a sling E carefully wrap it around the collar of the moveable jaw and motor mount WARNING For your own safet...

Page 22: ...underside of the stand holes Attach the 1 gasket and drain flange to the head with 2 socket head bolts Attach the coolant tank platform Insert platform H into the interior of the machine stand Align t...

Page 23: ...up to the machine base and align the 2 slots O with the screw holes in the base Using 2 M10 washers and 2 M10x25 hex bolts attach the support roller to the base DO NOT Tighten Place a level across th...

Page 24: ...vertical lip of the platform Insert one end of the 0 50 drain hose W onto the hose connector Z on the underside of the machine base Place the other end into the insert Y of the coolant tank Attach the...

Page 25: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 26: ...t 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire an...

Page 27: ...e the jaw left or right as needed to clear the saw blade The jaw should be between 0 25 and 0 5 6 13mm with out contacting the saw blade 7 Adjust the clamping support to the right side of the blade by...

Page 28: ...rough the jaws so the scribed length mark lines up with the blade or disk 5 Push the piece up against the back vise jaw 6 Turn the hand wheel clockwise cw to clamp the piece If repetitive cuts are req...

Page 29: ...gger switch D to start blade motor 9 Pull down the feed handle C applying a steady and constant pressure 10 After cut off raise feed handle slowly 11 Release the trigger switch D to stop the blade mot...

Page 30: ...taken into consideration Type of material being cut ferrous or non ferrous Material hardness and physical dimensions Blade descent rate Rotational speed of blade Blade tooth profile Choose a tooth pi...

Page 31: ...and since fine tooth pitches have small gullets the accumulated chip will exceed the gullet capacity and press against the walls of the workpieces resulting in poor cutting same situation with soft m...

Page 32: ...r breaking in you may slowly increase the feed rate up to the determined value Coolant The cooling fluid ensures that the blade teeth and material in the area of the cut do not overheat The fluid must...

Page 33: ...ITIVE AND NEGATIVE CUTTING ANGLES The cutting angle may vary from positive to negative depending on the cutting speed the profile and the type of material to be cut A positive angle determines better...

Page 34: ...aracterized by other parameters such as the whine reduction feature which cuts down noise at high speeds or expansion which compensates for the pushing of chips inside the cutting edge thus reducing t...

Page 35: ...32 32 BLADE SELECTION CHART...

Page 36: ...bolt A Changing the Saw Blade 1 To change the saw blade 2 Release and pivot the mobile guard A by removing the hex socket screw B 3 Place a block of wood into the vise 4 Lower the machine head to rest...

Page 37: ...Loosen two set screws A from rear of head pivot with 4mm hex wrench 2 If blade tracks to right side viewed from front of machine rotate right socket screw under the electrical box clockwise with 5mm...

Page 38: ...t Lubricate threaded components and sliding devices Clean and grease the vise screw and sliding surfaces Clean the guard housing for the disk saw blade Apply rust inhibitive lubricant to all non paint...

Page 39: ...ll the feed handle and connect the trigger cord to the electrical box connector Oil Disposal Used oil products must be disposed of in a proper manner following local regulations Accessing and Cleaning...

Page 40: ...and clean the coolant tank Clean and grease the machine Cover the machine Note Proper maintenance can increase the life expectancy of your machine Cleaning Coolant Path Once a year or if the coolant f...

Page 41: ...ll Carnea Oil 10 Shell Carnea Oil 10 Aluania Greaser 1 Exxon Spinesso 10 Spinesso 10 Ronex MP Beacon 2 LUBRICATION OIL TABLE 2 Below 82 F Select from the products listed below Brand Hydraulic Tank Oil...

Page 42: ...lay SB1 Emergency Stop Button SB2 Stop Button SB3 Start Button SB4 Trigger Switch SB5 Coolant Pump Switch 24V 220V Fuse 20A Fuse 20A L1 L2 1L1 1 2 L11 L21 1 Fuse 4 2A 2 3 SB1 4 SB2 5 SB3 8 6 SB4 9 KR...

Page 43: ...0V 2 2kw 400V 4 0kw NHD C 09D 1 KR Relay 250 VAC 5A MY 2N AC 24V 1 TC Transformer 35VA 220 24V 1 SB1 Emergency Stop 250V 6A KEDU HY57B 1 SB2 SB3 Off Button Start Button 250V 6A 2a ABF 22 1b ABLFS 22 1...

Page 44: ...41 41 PARTS IDENTIFICATION DRAWING A...

Page 45: ...ring 1 A15 CS315EU A15 Bushing 1 A16 CS315EU A16 Leading Screw 1 A17 CS315EU A17 Lock Handle 1 A18A CS315EU A18A Sliding Vise 1 A19 CS315EU A19 Washer 1 A20 CS315EU A20 Spring 1 A21 CS315EU A21 Plate...

Page 46: ...48 Swing Arm Base 1 A49 CS315EU A49 Support Rod 1 A50 CS315EU A50 Vise Clamp Jaw 1 A51 CS315EU A51 Groove Jaw 1 A52 CS315EU A52 Small Groove Jaw 1 A53 CS315EU A53 Trigger Switch SB4 with Handle 1 A54...

Page 47: ...b 1 A85 CS315EU A85 Filter Plate 1 A86 CS315EU A86 Lift Ring 3 A87 CS315EU A87 Drainage 1 A88 CS315EU A88 Washer 5 16 2 A89 CS315EU A89 Hex Socket Cap Screw M8x25 2 A90 CS315EU A90 Hex Socket Cap Scre...

Page 48: ...EU A117 Retaining Cover Washer 1 A118 CS315EU A118 Screw FHSCS M8 1 25 X12 1 A119 CS315EU A119 Shaft Oil Seal 1 A120 CS315EU A120 Rubber Gasket Drainage 1 A121 CS315EU A121 Rubber Gasket 1 A122 CS315E...

Page 49: ...46 46 PARTS IDENTIFICATION DRAWING B...

Page 50: ...B11 CS315EU B11 Hex socket cap screw M6x16 2 B12 CS315EU B12 M2 Coolant Pump 1 8hp 220 1ph 50 60hz L140 2 Bolt 3 13 16 w 4 Bolt Adapter 1 B13 CS315EU B13 Connecting bolt 1 B14 CS315EU B14 Hose clamp 1...

Page 51: ...the dimensions of the part to be cut RIDGES ON THE CUTTING SURFACE Ineffective gripping of the part in the vise Too fast advance Disk teeth are worn Insufficient lubricating coolant Teeth do not unloa...

Page 52: ...ty type and construction characteristics Carefully clean the laying and contact surfaces BLADE STICKS IN THE CUT Too fast advance Low cutting speed Wrong tooth pitch Sticky accumulation of material on...

Page 53: ...cky accumulation of material on the disk Decrease advance exerting less cutting pressure Change disk speed and or diameter Choose a suitable disk Use a better quality disk Check the gripping of the pa...

Page 54: ...quality disk Check the level of the liquid in the tank Increase the flow of lubricating coolant checking that the hole and the liquid outlet pipe are not blocked CHIPPED DISK Hardness shape or flaws...

Page 55: ...52 52 NOTES...

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